This power supply uses an LM317J adjustable regulator and an MJ2955 pass transistor. Ql and U2 as
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well as Ul should be heatsinked. A suitable heatsink would typically be 4" 4" 1" fins, extruded type, because up to 65 W dissipation can occur. R8 and R9 should be 1% types or selected from 5% film types with an accurate ohmmeter. Capacitors are disc ceramic except for those with polarity marked, which are electrolytic. D1, D2—1-A, 100-PIV rectifier diode. DS1—Red LED. F1 —1,5-A, 3AG fuse in chassis-mount holder. J1, J2—Standard five-way binding post, one red, one black. M1—Milliammeter, 0-1 mA dc. Q1—NPN power transistor MJ2955 (Radio Shack) or equiv device with a + 70-V, 10-A, 150-W rating in a -204 case. R1, R2, R7—5-W wire-wound resistor. See Notes 3 and 4 for source, or, use 17 inches of no. 28 enam wire, single-layer wound, on a 10-KOhmhm, 1-W carbon-composition resistor for R1 and R7. For R2, use 36 inches of no. 30 enam wire on a 10-KOhmhm, 1-W carbon composition resistor (scramble wound). R-4—Panel-mount, 5-kfi, 2-W or 5-W potentiometer, carbon or wire wound (See Note 8). R8, R9—See text. 51—SPSTtoggle switch. 52—DPDTtoggle or rotary wafer switch. T1—25.2-V, 2.75-A power transformer (see text). U1—6-A, 200 PIV bridge rectifier with heat sink. See text. U2—LM317T +1.25- to 30-V, 1.5-A 7-220 regulator. Use an LM317HVK (T0-204 case) for dc output voltage greater than 40. See text.
This project fits more for custom made battery casing that can have more space to hide things inside. This switch with few alterations can be used for any other project as well but is designed based on e-bike needs! This project use a clever functionality of....
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