This circuit controls resistive and inductive loads up to 2,500W. Its main functional device is an integrated phase control circuit - Siemens TLE3103. It contains its own power supply, a zero voltage crossing detector circuit and a logic driver. An additional feature is the low voltage input to enable/disable triac firing enabling/disabling the logic driver. The function is as follows: pin13 TLE3103 open (floating), trigger output active, tied to ground trigger output disabled.
Click here to download the full size of the above Circuit.
An UP and a DOWN pushbutton control a 32-step digital potentiometer (IC2, AD5228) via the debouncer IC1 (MAX6817). The digital potentiometer has a power on reset pin which might be tied to ground causing the potentiometer to start at midscale, or to VCC causing it to start at zero scale. The desired function is selectable using jumper JP1. The triac (capable of driving 40A loads) is a bit overkill for the desired power but the BTA41 has an isolated body and therefore handling of the board under voltage is less dangerous as it is with phase on the package. The snubber circuit uses a 68?H inductance but this might be replaced with a 100 resistor. When replacing the inductance C5 should have a value of 47nF.
Board: Purely single sided, measurements: 3.54X2.15 inches (87.63X54.61mm)
Remark: The debouncer circuit is manufactured with a SOT23-6 package. It might be soldered directly onto the board (DIP-6 package) using thin wires or an adapter board.
Part Value Package
C1 100n C-5
C2 100n C-5
C3 100/16 ELC3,81
C4 22n C-5
C5 10n/250VAC C-15
D1 1N4005 DO41-10
IC1 MAX6817 AD-SOT23
IC2 AD5228 DIL08
IC3 TLE3103 DIL-14
J1 TE-03 TERMINAL 5.08
J2 TE-03 TERMINAL 5.08
J3 TE-03 TERMINAL 5.08
L1 68H/3A DS30A
Q1 BTA41-600 TOP3
R1 120R R-10
R2 18K/2W R-18
R3 820K R-10
R4 180K R-10
R5 56K R-10
S1 UP BUTTON-02
S2 DOWN BUTTON-02
This project fits more for custom made battery casing that can have more space to hide things inside. This switch with few alterations can be used for any other project as well but is designed based on e-bike needs! This project use a clever functionality of....
The circuit described here uses ultrasonic oscillations and operates based on the propagation velocity of these oscillations in the air. Thus, we can easily determine the distance of two points if the time within which the wave travels this distance is....
Sometimes the precious metals are hidden too deep and are not detected except with complicated devices. In many cases, however, small pieces of precious metal buried near the surface can be detected by relatively simple means. Everyone is very attractive to....
Many times for various reasons we forget or can not water the plants that we have in our homes. And many humidity sensors units just notify us with a beeping sound or with a flashing light, that the pot needs watering. But what if we are away from home? This....
The principle behind a metal detector is really very simple. Proof of this is the circuit that follows, in which it proves that the construction of a metal detector can be done in the minute, with few components that we find very easily everywhere. With the....
The sub-harmonic bass generator is a sound producing unit for guitars. The sound it produces looks very much like that of the bass guitar. The octave generator is sometimes quite unusual since it does not produce any of the usual ways of coloring the sound,....
In the past the sounding (sea bottom measurement) was done with the "bullet", that is, with a heavy lead object that the seamen plucked into the sea hung from a calibrated rope. As soon as the "bullet" reached the bottom, the depth appeared directly from the....
This Amplifier was designed to have the following specifications: Distortion less than 0.1% at full power of 100W even at 20KHz. Power has to be attributed to an extended bandwidth. The output transistors must be protected against short circuits. The power....
A series of LEDs serve to alert the gardener when plants need water. Using two conventional digital integrated LEDs and a series of LEDs, we make a very useful device for gardening. The device detects the amount of water in the pot and alerts the grower.....
characters left: