Field Emission Displays (FED)
1. Definition and Basic Principles
Field Emission Displays (FED): Definition and Basic Principles
Field Emission Displays (FEDs) represent a flat-panel display technology that operates on the principle of field electron emission, where electrons are extracted from a cold cathode through quantum tunneling under an applied electric field. Unlike thermionic emission used in cathode ray tubes (CRTs), FEDs require no heating of the electron source, enabling lower power consumption and faster response times.
Physical Mechanism of Field Emission
The fundamental operation relies on the Fowler-Nordheim equation, which describes the current density (J) of emitted electrons from a metal surface under high electric field (E):
Where:
A and B are material constants,
φ is the work function of the emitter material (typically 4-5 eV for carbon-based emitters),
E is the applied electric field (typically 3-8 V/μm).
The exponential dependence on field strength enables precise control of electron emission through nanometer-scale tip geometries or sharp edges, where field enhancement factors (β) can reach 100-1000x the macroscopic field.
Display Architecture
An FED comprises three primary components:
- Emitter array: A matrix of microscopic field emitters (often Spindt-type conical tips or carbon nanotubes) deposited on a substrate
- Anode plate: Coated with phosphors (ZnS:Ag for blue, Y2O3:Eu for red) that luminesce under electron bombardment
- Vacuum gap: Maintained at 10-6 to 10-7 Torr to prevent electron scattering
Pixel addressing is achieved through crossed electrodes - gate lines control emission while anode lines collect electrons, with typical operating voltages of 50-100 V for gates and 300-600 V for the anode.
Performance Characteristics
Key advantages over competing technologies include:
- Sub-microsecond response time (0.1 μs vs 1-10 ms for LCD)
- Wide viewing angles (>170° without contrast degradation)
- High brightness (up to 10,000 cd/m2 achievable)
- Low power consumption (no backlight required)
Practical implementations face challenges in emitter uniformity and lifetime, with current research focusing on diamond-like carbon (DLC) and graphene emitters to achieve >30,000 hours of operation at 1 mA/cm2 current density.
1.2 Comparison with Other Display Technologies
Field Emission Displays (FEDs) occupy a unique position in the landscape of display technologies, offering advantages and trade-offs relative to Liquid Crystal Displays (LCDs), Organic Light-Emitting Diodes (OLEDs), and Plasma Display Panels (PDPs). The core differentiator lies in their underlying physics: FEDs rely on field-emitted electrons striking phosphors, whereas LCDs modulate light via liquid crystals, OLEDs generate light through organic electroluminescence, and PDPs use gas discharge.
Efficiency and Power Consumption
FEDs exhibit higher luminous efficiency than LCDs due to the absence of backlight absorption losses. The power dissipation in an FED can be modeled by:
where Iemission is the field emission current and Vanode the accelerating voltage (typically 5-10 kV). This contrasts with LCDs, where power is dominated by the backlight:
Here, ηBL represents backlight inefficiency (≈70-85% loss), A the active area, and L the luminance. OLEDs achieve better efficiency than FEDs at low brightness but suffer from differential aging.
Response Time and Motion Artifacts
FEDs outperform LCDs in response time, with electron transit times on the order of nanoseconds compared to millisecond-scale LC reorientation. The temporal response τ follows:
where me is electron mass and d the cathode-anode spacing. This enables FED refresh rates exceeding 1 kHz, eliminating motion blur seen in LCDs with typical 60-144 Hz refresh rates.
Viewing Angle and Color Performance
Unlike LCDs which suffer from contrast degradation at oblique angles due to birefringence, FEDs maintain consistent luminance and chromaticity across ±85° viewing cones. The angular emission profile follows Lambertian distribution:
where n ≈1 for FED phosphors versus n >2 for LCDs with wide-view films. Color gamut is determined by phosphor selection, with FEDs achieving >90% NTSC coverage using sulfide-based phosphors.
Manufacturing Complexity
FED fabrication requires precision alignment of emitter tips (≈106/pixel) and vacuum sealing, making them more complex than LCDs but less so than OLEDs with organic deposition constraints. The yield Y follows:
where λ is defect density and A the active area. This scaling favors FEDs for smaller displays (<40"), unlike PDPs which become economical only above 50".
Lifetime and Reliability
FEDs demonstrate superior longevity to OLEDs (50,000 vs 10,000 hours to 50% brightness) due to inorganic emitters. The failure mechanism follows Fowler-Nordheim tunneling current degradation:
where E is field strength, φ work function, and β field enhancement factor. Careful tip shaping maintains stable emission over 104 hours operation.
1.3 Historical Development and Milestones
Early Theoretical Foundations
The concept of field emission, the quantum-mechanical tunneling of electrons from a material under a strong electric field, was first theorized by Ralph H. Fowler and Lothar Nordheim in 1928. Their work laid the foundation for the Fowler-Nordheim equation, which describes the current density J emitted from a surface:
Here, A and B are constants, E is the electric field, and ϕ is the work function of the material. This equation became critical for later FED designs.
First Experimental Demonstrations
In the 1960s, C. A. Spindt at Stanford Research Institute developed the first practical field emission cathode using microfabricated molybdenum tips. His work demonstrated that arrays of sharp tips could emit electrons efficiently at relatively low voltages, paving the way for FEDs as a viable display technology.
Commercialization Efforts in the 1990s
The 1990s saw significant investment in FED technology as a potential competitor to LCDs and CRTs. Key milestones include:
- 1991: PixTech, a French-American company, announced the first monochrome FED prototype.
- 1996: Sony and Futaba demonstrated color FEDs with phosphor screens, achieving high brightness and contrast.
- 1999: Candescent Technologies showcased a 15-inch FED with video-rate performance.
Challenges and Decline
Despite early promise, FEDs faced several obstacles:
- Manufacturing Complexity: Precise tip alignment and vacuum sealing proved difficult at scale.
- Cost: High production costs made FEDs uncompetitive against rapidly improving LCDs.
- Lifetime Issues: Tip degradation and gas desorption limited operational longevity.
Modern Revivals and Niche Applications
Recent advances in nanomaterials, particularly carbon nanotubes (CNTs) and graphene, have revived interest in field emission. Researchers in South Korea and Japan have demonstrated CNT-based FEDs with improved efficiency and durability, targeting specialized applications such as:
- High-brightness displays for aviation and military use.
- Flexible and transparent electron sources for next-gen electronics.
Key Patents and Innovations
Notable patents in FED development include:
- US Patent 3,755,704 (1973): Spindt’s microfabricated field emitter array.
- US Patent 5,210,472 (1993): PixTech’s matrix-addressed FED architecture.
- US Patent 7,199,531 (2007): Samsung’s CNT-based emitter design.
2. Field Emission Process
2.1 Field Emission Process
Field emission is a quantum mechanical phenomenon where electrons tunnel through a potential barrier under the influence of a strong electric field, typically on the order of 109 V/m. This process is governed by Fowler-Nordheim theory, which describes the relationship between emission current density and applied electric field.
Fowler-Nordheim Theory
The Fowler-Nordheim equation provides the theoretical foundation for field emission, relating current density J to the local electric field E and the material's work function φ:
where:
- A ≈ 1.54 × 10−6 A·eV/V2
- B ≈ 6.83 × 109 eV−3/2·V/m
The derivation begins by considering the electron transmission probability through a triangular potential barrier using the Wentzel-Kramers-Brillouin (WKB) approximation. The tunneling probability D is given by:
where m is the electron mass and ℏ is the reduced Planck constant. Integrating over all available electron states yields the Fowler-Nordheim equation.
Field Enhancement and Emitter Geometry
The local electric field at an emitter tip is significantly enhanced compared to the macroscopic applied field due to geometric field concentration. The field enhancement factor β relates the two:
For a conical emitter with apex radius r and height h, β can be approximated as:
Practical field emitters in FEDs often use nanostructured materials like carbon nanotubes or Spindt-type metal tips, where β values can exceed 1000.
Materials Considerations
Key material properties affecting field emission performance include:
- Work function: Lower work function materials (e.g., cesiated metals, diamond-like carbon) require lower applied fields
- Mechanical stability: Emitters must withstand high electrostatic forces without deformation
- Chemical inertness: Resistance to ion bombardment and oxidation is critical for long-term operation
Modern FEDs often employ molybdenum or silicon emitters with nanoscale sharpening, sometimes coated with low-work-function materials like barium oxide.
Practical Implementation in FEDs
In a field emission display:
- Each pixel contains thousands of microscopic emitters for redundancy
- Emitter tips are typically spaced 1-5 μm apart
- An extraction voltage of 50-100 V is applied between gate and emitter
- Phosphor anode voltages range from 300-5000 V depending on display size
The emission current is controlled through pulse-width modulation at frequencies up to 100 kHz to achieve grayscale control. Vacuum levels below 10−6 Torr are maintained to prevent ion bombardment damage.
2.2 Electron Emission Sources
Field emission displays (FEDs) rely on electron emission sources that operate under high electric fields, enabling efficient electron extraction from cathode materials. The primary mechanisms include field emission, thermionic emission, and secondary emission, each with distinct physical principles and operational constraints.
Field Emission Mechanism
Field emission occurs when a strong electric field lowers the potential barrier at a material's surface, allowing electrons to tunnel through the vacuum barrier. The Fowler-Nordheim equation describes this quantum tunneling process:
Here, J is the current density, E the applied electric field, φ the work function of the material, β the field enhancement factor, and A and B are constants. The field enhancement factor β is critical for nanostructured emitters, where sharp tips amplify the local electric field.
Materials for Field Emission Cathodes
Key materials for efficient field emission include:
- Carbon nanotubes (CNTs): High aspect ratio and mechanical stability enable low-threshold emission.
- Spindt-type molybdenum tips: Precision microfabricated structures with controlled geometry.
- Graphene-based emitters: High conductivity and tunable work function.
- Metal-doped diamond films: Negative electron affinity enhances emission efficiency.
Thermionic Emission in Hybrid FEDs
Some FEDs integrate thermionic emission, where thermal energy excites electrons beyond the material's work function. The Richardson-Dushman equation governs this process:
Here, AG is the material-specific Richardson constant, T the temperature, and kB the Boltzmann constant. Hybrid systems balance power consumption and emission stability.
Secondary Emission for Gain Modulation
Secondary electron emission amplifies electron yield when primary electrons strike a dynode or phosphor layer. The secondary emission coefficient δ depends on the primary electron energy Ep:
This mechanism is vital for high-gain FEDs, particularly in low-power applications.
Practical Challenges and Mitigations
Emitter degradation due to ion bombardment, surface oxidation, and Joule heating remains a critical challenge. Solutions include:
- Protective coatings (e.g., ZrO2): Reduce surface reactions.
- Pulsed operation: Minimize thermal load.
- Self-healing nanostructures: Carbon-based emitters with defect tolerance.
Case Study: CNT-Based FEDs
CNT cathodes demonstrate emission current densities exceeding 104 A/cm2 at fields below 5 V/µm. Their scalability and compatibility with screen-printing techniques make them viable for large-area displays. However, uniformity and long-term stability require further refinement.
2.3 Phosphor Screen and Light Generation
Phosphor Materials and Cathodoluminescence
The phosphor screen in an FED converts high-energy electrons into visible light through cathodoluminescence. When field-emitted electrons strike the phosphor layer, their kinetic energy excites electrons within the phosphor material to higher energy states. Upon relaxation, these electrons emit photons with wavelengths corresponding to the bandgap of the phosphor material. The efficiency of this process is governed by the quantum yield (η), defined as:
Common phosphor materials include:
- Zinc Sulfide (ZnS:Ag) – Blue emission (450 nm), high efficiency (~20%).
- Yttrium Aluminum Garnet (Y3Al5O12:Ce3+) – Green emission (530 nm), used for high brightness.
- Y2O3:Eu3+ – Red emission (611 nm), stable under high current density.
Energy Transfer and Efficiency
The light output (L) of a phosphor screen depends on the electron beam current (I), accelerating voltage (V), and phosphor efficiency:
where V0 is a reference voltage (typically 1 kV) and γ is the voltage exponent (~1.5–2.5 for most phosphors). Higher voltages increase electron penetration depth, but excessive energy leads to non-radiative losses due to lattice heating.
Phosphor Degradation Mechanisms
Prolonged electron bombardment causes phosphor degradation through:
- Carbon deposition – Electron-stimulated reactions with residual gases form insulating layers.
- Lattice damage – High-energy electrons displace atoms, creating non-radiative recombination centers.
- Thermal quenching – Elevated temperatures reduce luminescence efficiency.
Mitigation strategies include:
- Using protective coatings (e.g., thin Al2O3 layers).
- Optimizing vacuum conditions (<10-6 Torr).
- Pulsed driving to reduce average current density.
Color Reproduction and Patterning
For full-color FEDs, red, green, and blue (RGB) phosphors are patterned using photolithography or screen printing. The pixel pitch must balance resolution and electron beam spreading. The chromaticity coordinates (x, y) of the phosphors determine the display's color gamut, often compared to the CIE 1931 standard.
2.4 Driving Circuits and Control Systems
High-Voltage Pulse Generation
The driving circuit for an FED must generate precise high-voltage pulses to induce field emission from the cathode. The Fowler-Nordheim equation governs the emission current density J:
where A and B are constants, E is the applied electric field, φ is the work function, and β is the field enhancement factor. The driving voltage V must be carefully controlled to avoid arcing while maintaining sufficient emission.
Matrix Addressing Architecture
FEDs use a passive matrix addressing scheme where rows and columns are sequentially activated. The anode voltage Va is applied to selected columns while the cathode voltage Vc is pulsed on rows. The pixel current Ip is given by:
where Rs is the series resistance of the emitter. To prevent crosstalk, the non-selected rows must be biased at an intermediate voltage between Vc and Va.
Pulse-Width Modulation (PWM) Control
Gray scale in FEDs is achieved through PWM of the emission pulses. The duty cycle D modulates the average current:
Typical PWM frequencies range from 1-10 kHz to avoid visible flicker while maintaining fast response times. The rise/fall times of the pulses must be < 1 μs to prevent smearing.
Emitter Current Regulation
Each emitter tip requires individual current limiting to prevent runaway emission. This is implemented through:
- Ballast resistors in series with each emitter
- Active feedback circuits that monitor and adjust the gate voltage
- Current mirrors for uniform current distribution
The ballast resistance Rb must satisfy:
where ΔV is the voltage variation and ΔImax is the maximum allowable current variation.
Thermal Management
Joule heating in the emitters can reach 1000°C locally. The power dissipation Pd per tip is:
Heat sinking is critical, with thermal resistance θja kept below 50°C/W through:
- Diamond heat spreaders
- Microchannel coolers
- Thermal vias in the substrate
Integrated Driver ICs
Modern FEDs use custom CMOS driver ICs that incorporate:
- High-voltage MOSFETs (200-300V rating)
- Digital PWM controllers
- Current sensing amplifiers
- Temperature monitoring circuits
The ICs are mounted directly on the display periphery using anisotropic conductive film (ACF) bonding to minimize parasitic inductance in the high-speed pulse paths.
3. Cathode Materials and Their Properties
3.1 Cathode Materials and Their Properties
The performance of Field Emission Displays (FEDs) is critically dependent on the choice of cathode material, which directly influences electron emission efficiency, stability, and operational lifetime. Key parameters include work function, field enhancement factor, thermal stability, and mechanical robustness.
Work Function and Emission Efficiency
The work function (Φ) of a material determines the minimum energy required for electrons to escape the cathode surface. Lower work functions facilitate electron emission at lower applied electric fields, improving energy efficiency. The Fowler-Nordheim equation describes the current density (J) for field emission:
where A and B are constants, β is the field enhancement factor, and E is the applied electric field. Materials like carbon nanotubes (CNTs) and metallic Spindt-type emitters exhibit low work functions (Φ < 5 eV) and high β, making them ideal candidates.
Common Cathode Materials
1. Carbon Nanotubes (CNTs)
CNTs are widely used due to their high aspect ratio (~1000), mechanical strength, and chemical inertness. Their sharp tips enhance local electric fields, reducing the threshold voltage for emission. However, uniformity in CNT growth and adhesion to substrates remain challenges for large-scale production.
2. Metal Microtips (Spindt Emitters)
Fabricated via thin-film deposition and etching, Spindt emitters consist of conical molybdenum or silicon tips with radii < 50 nm. They offer precise control over emitter geometry but are susceptible to ion bombardment damage and require ultra-high vacuum conditions.
3. Diamond and Diamond-Like Carbon (DLC)
Doped diamond films exhibit negative electron affinity (NEA), enabling efficient emission. Hydrogen-terminated diamond surfaces further reduce Φ to ~1 eV. However, deposition temperatures (>600°C) limit substrate compatibility.
Material Stability and Lifetime
Emitter degradation mechanisms include:
- Ion sputtering: Gas ionization in the display gap erodes tip surfaces.
- Oxygen adsorption: Increases Φ by forming insulating oxide layers.
- Tip blunting: High current densities induce Joule heating and melt sharp features.
Lifetime testing under accelerated conditions (e.g., 10−6 Torr, 1 mA/cm2) predicts operational stability. For instance, CNT cathodes demonstrate >10,000 hours at 500 cd/m2 luminance.
Practical Considerations
Industrial FED designs prioritize:
- Deposition scalability: Chemical vapor deposition (CVD) for CNTs vs. physical vapor deposition (PVD) for metals.
- Packaging: Getter materials to maintain vacuum integrity over time.
- Driver compatibility: Threshold voltage matching with thin-film transistor (TFT) backplanes.
3.2 Anode and Phosphor Materials
Anode Structure and Material Requirements
The anode in a Field Emission Display (FED) serves as the electron collector and must be engineered for high electrical conductivity, thermal stability, and secondary electron suppression. Typically, a conductive metal layer (e.g., aluminum or indium tin oxide (ITO)) is deposited on a glass substrate. The anode operates at high voltages (1–10 kV) to accelerate emitted electrons toward the phosphor-coated surface. A critical design constraint is minimizing backscattered electrons, which can degrade image contrast. To mitigate this, an ultra-thin metal layer (≤100 nm) is often used, ensuring efficient electron penetration while maintaining low resistivity.
Phosphor Materials and Efficiency
Phosphors convert electron kinetic energy into visible light through cathodoluminescence. Key performance metrics include:
- Luminance efficiency (lm/W): Typically 5–15 lm/W for FED phosphors.
- Decay time: Must be <1 ms to avoid motion blur in dynamic displays.
- Color purity: Governed by the phosphor’s emission spectrum (e.g., ZnS:Ag for blue, Y2O3:Eu for red).
Phosphors are deposited via screen printing or electrophoretic methods, with particle sizes tightly controlled (2–5 µm) to optimize packing density and minimize coulombic losses.
Energy Transfer and Saturation Effects
The light output L of a phosphor under electron bombardment follows:
where η is the conversion efficiency, dE/dx is the electron energy loss per unit path length, and ne is the electron flux. At high current densities (>1 A/cm2), saturation occurs due to:
- Non-radiative recombination at defect sites.
- Thermal quenching (reduced efficiency at elevated temperatures).
Advanced Phosphor Coatings
To enhance durability, phosphors are often overcoated with:
- Aluminum films (50–100 nm): Reflects light forward and protects against ion bombardment.
- Carbon nanotubes: Improves heat dissipation, reducing thermal degradation.
Recent research focuses on quantum dot (QD) phosphors (e.g., CdSe/ZnS core-shell) for their narrow emission spectra and tunable bandgaps, though stability under high-field conditions remains a challenge.
Case Study: ZnO:Zn Phosphor
ZnO:Zn, a low-voltage phosphor (efficient at <1 kV), demonstrates a unique defect-mediated emission mechanism. Its luminance follows:
where C is a material constant, Ea is the activation energy (≈0.12 eV), and Je is the current density. This makes it suitable for portable FEDs with lower power budgets.
3.3 Vacuum Sealing and Packaging
Vacuum sealing is a critical step in the fabrication of Field Emission Displays (FEDs), as electron emission occurs in a high-vacuum environment to minimize electron scattering and gas ionization. The vacuum level must be maintained below 10-6 Torr to ensure stable field emission and prevent cathode poisoning due to residual gas adsorption.
Vacuum Chamber Design and Materials
The FED package typically consists of a glass or ceramic envelope with metal feedthroughs for electrical connections. The choice of materials is governed by their outgassing properties, thermal expansion coefficients, and hermeticity. Common materials include:
- Borosilicate glass (e.g., Corning 7740) for its low thermal expansion and compatibility with metal sealing.
- Kovar alloy for feedthroughs due to its matched coefficient of thermal expansion with borosilicate glass.
- Non-evaporable getters (NEGs) such as Zr-V-Fe alloys, which are activated after sealing to absorb residual gases.
Sealing Techniques
The two primary sealing methods are:
- Frit sealing: A low-melting-point glass frit is screen-printed onto the substrate and heated to ~450°C to form a hermetic bond.
- Anodic bonding: Used for glass-to-metal seals, where an electric field and heat (~300–400°C) facilitate ion migration for bonding.
where P is the pressure, P0 is the initial pressure, t is time, and τ is the time constant dependent on the leak rate and package volume.
Leak Rate Considerations
The permissible leak rate for an FED is typically <10-9 Torr·L/s, as higher leak rates lead to premature failure. Helium mass spectrometry is the standard method for leak testing. The leak rate L can be estimated using:
where V is the internal volume, and ΔP/Δt is the pressure rise rate.
Gettering Systems
NEGs are essential for maintaining vacuum integrity over the display's lifetime. The pumping speed S of a getter is given by:
where A is the getter surface area, s0 is the sticking probability, and θ is the coverage fraction.
Thermal Management
Thermal cycling during operation can induce mechanical stress at the seal interface. The stress σ due to thermal mismatch is:
where E is Young's modulus, Δα is the difference in thermal expansion coefficients, and ΔT is the temperature change.
Case Study: Sony FED Packaging
Sony's early FED prototypes used a dual-getter system with a Ti sublimation pump for initial evacuation and a Zr-Al alloy NEG for long-term stability. The package achieved a base pressure of 2×10-7 Torr with a leak rate of 3×10-10 Torr·L/s.
3.4 Manufacturing Challenges and Solutions
Vacuum Seal Integrity and Outgassing
Maintaining a high vacuum (typically below $$10^{-6}$$ Torr) is critical for FED operation. However, micro-leaks and outgassing from internal materials degrade vacuum quality over time. Outgassing primarily originates from organic residues, adsorbed gases, and binder materials in the cathode and anode structures. Advanced sealing techniques, such as laser welding and frit glass bonding, minimize leak rates. Additionally, pre-baking components at elevated temperatures (300–400°C) under vacuum reduces outgassing by desorbing volatile contaminants before final assembly.
Emitter Tip Uniformity and Lifetime
Field emission relies on sharp nanoscale tips (radius $$< 50 \text{ nm}$$) to achieve sufficient electric field enhancement. Variations in tip geometry due to imperfect fabrication lead to non-uniform current density and premature failure. Two dominant solutions have emerged:
- Chemical vapor deposition (CVD)-grown carbon nanotubes (CNTs): Self-aligned CNT emitters provide consistent aspect ratios and higher mechanical stability compared to etched metal tips.
- Atomic layer deposition (ALD) passivation: Coating Mo or Si tips with $$\text{Al}_2\text{O}_3$$ mitigates ion sputtering damage, extending operational lifetime beyond 10,000 hours.
Phosphor Degradation Under Electron Bombardment
Traditional ZnS-based phosphors suffer from luminance decay due to sulfide dissociation under high-current electron bombardment ($$> 1 \text{ mA/cm}^2$$
where $$j_e$$ is current density and $$E_a$$ is activation energy. Oxide phosphors like $$\text{Y}_3\text{Al}_5\text{O}_{12}\text{:Ce}^{3+}$$ (YAG:Ce) demonstrate superior stability, with $$E_a > 2.5 \text{ eV}$$ compared to 1.2 eV for ZnS:Ag.
Precision Spacer Alignment
Maintaining a uniform anode-cathode gap (typically 50–200 µm) across large panels requires spacers with sub-micron positional accuracy. Electrostatic deflection of electrons necessitates spacer materials with tailored resistivity ($$10^8–10^{10} \Omega\cdot\text{cm}$$
Cost-Effective Large-Area Patterning
Conventional photolithography becomes prohibitively expensive for FEDs beyond 10" diagonals. Alternative approaches include:
- Nanoimprint lithography: Reusable quartz stamps pattern emitter arrays at 100 nm resolution with throughput exceeding 20 wafers/hour.
- Inkjet-printed conductive grids: Silver nanoparticle inks achieve line widths of 15 µm with sheet resistance $$< 0.1 \Omega/\square$$, replacing vacuum-deposited ITO.
Thermal Management in High-Density Arrays
Joule heating in address lines and emission current crowding create localized hot spots (>150°C) that degrade performance. Multiphysics simulations guide the optimization of:
where $$q_{\text{gen}}$$ is heat generation from resistive losses. Diamond-like carbon (DLC) heat spreaders with thermal conductivity >500 W/m·K are now integrated into backplane designs.
4. Brightness and Contrast Ratio
4.1 Brightness and Contrast Ratio
Fundamentals of Brightness in FEDs
Brightness in Field Emission Displays (FEDs) is determined by the electron flux emitted from the field emitters and the phosphor efficiency. The luminance L (in cd/m²) can be expressed as:
where ηp is the phosphor efficiency, Ie the emitted current, A the pixel area, Va the anode voltage, d the emitter-to-anode distance, and K a geometric factor accounting for electron beam spread.
Contrast Ratio Definition
The contrast ratio C is defined as:
where Lmax is the maximum display luminance, Lmin the minimum luminance (dark state), and Lambient the ambient light reflection. In FEDs, achieving high contrast ratios (>1000:1) requires both excellent field emitter turn-off characteristics and effective light absorption layers.
Key Factors Affecting Performance
- Emitter sharpness: Nanometer-scale tip radii enable lower turn-on voltages while maintaining high current density
- Phosphor selection: Sulfide-based phosphors typically offer higher efficiency than oxide alternatives
- Vacuum level: Pressures below 10-6 Torr minimize ion scattering and phosphor degradation
- Spacer design: Dielectric spacers must minimize secondary electron emission to prevent contrast degradation
Measurement Considerations
Standard measurement protocols (VESA FPDM) specify:
Practical implementations often use pulsed driving schemes to avoid space charge effects while maintaining emitter stability. The temporal response of phosphors (typically 1-10 μs decay time) must be accounted for in dynamic contrast measurements.
Advanced Enhancement Techniques
Recent developments include:
- Graphene-based edge emitters achieving 107 A/cm2 current density
- Nanostructured black matrix layers with <1% reflectivity
- Voltage-modulated phosphor excitation for HDR applications
4.2 Energy Efficiency and Power Consumption
Field Emission Displays (FEDs) exhibit superior energy efficiency compared to traditional display technologies like Liquid Crystal Displays (LCDs) and Plasma Display Panels (PDPs). This efficiency arises from their reliance on field electron emission rather than thermionic emission or backlighting, reducing power dissipation significantly.
Power Consumption Mechanism
The primary power consumption in FEDs occurs in three key areas:
- Field Emission Current: The current drawn by the electron emission process from the cathode.
- Phosphor Excitation: The energy required to excite phosphors on the anode to produce visible light.
- Driver Circuitry: The power consumed by the addressing and driving electronics.
The total power consumption Ptotal can be expressed as:
Field Emission Current and Voltage Relationship
The emission current density J follows the Fowler-Nordheim equation:
where:
- A and B are constants,
- β is the field enhancement factor,
- E is the applied electric field,
- φ is the work function of the emitter material.
Since FEDs operate at high electric fields (typically 3–10 V/µm), the required anode voltage is lower than in Cathode Ray Tubes (CRTs), leading to reduced power consumption.
Phosphor Efficiency
FEDs utilize low-voltage phosphors (1–10 kV) with high luminous efficacy. The power consumed by phosphor excitation Pphosphor is given by:
where ηph is the phosphor conversion efficiency (typically 5–15 lm/W).
Driver Circuitry Optimization
FEDs employ matrix addressing, reducing the number of active drivers compared to passive-matrix LCDs. The power dissipation in the driver circuitry is minimized through:
- Low-voltage CMOS or HVIC (High-Voltage IC) drivers,
- Pulse-width modulation (PWM) for grayscale control,
- Integrated row/column drivers to minimize resistive losses.
Comparative Analysis
FEDs achieve power efficiencies of 5–10 lm/W, outperforming LCDs (2–5 lm/W) and CRTs (1–3 lm/W). Their instant-on capability and lack of backlight further reduce standby power consumption.
Practical Considerations
In real-world applications, FED power consumption is influenced by:
- Emitter tip density and uniformity,
- Phosphor aging and degradation,
- Thermal management of driver ICs.
Recent advancements in carbon nanotube (CNT) emitters and graphene-based cathodes promise further efficiency improvements by lowering threshold voltages and enhancing emission stability.
4.3 Response Time and Refresh Rates
Fundamentals of Response Time in FEDs
The response time of a Field Emission Display (FED) is determined by the temporal delay between the application of an electric field and the subsequent emission of electrons from the cathode. This delay consists of two primary components: the turn-on time (τon) and the turn-off time (τoff). The total response time (τresponse) is given by:
For FEDs, τon is governed by the field emission process, which follows the Fowler-Nordheim equation:
where J is the current density, E is the applied electric field, and A, B are material-dependent constants. The turn-off time is dominated by the capacitance of the emitter structure and the mobility of charge carriers in the dielectric layers.
Refresh Rates and Flicker Mitigation
FEDs achieve high refresh rates (typically 60 Hz to 240 Hz) due to their inherently fast electron emission dynamics. Unlike liquid crystal displays (LCDs), FEDs do not rely on slow molecular reorientation, allowing sub-millisecond pixel transitions. The refresh rate (frefresh) must satisfy the Nyquist criterion to avoid flicker:
where fflicker is the critical flicker frequency (≈60 Hz for human perception). Advanced FED designs employ pulse-width modulation (PWM) to further reduce visible flicker at lower refresh rates.
Comparative Analysis with Other Display Technologies
The table below contrasts FED response times with competing technologies:
Technology | Typical Response Time (ms) | Max Refresh Rate (Hz) |
---|---|---|
FED | 0.01 - 0.1 | 240+ |
LCD | 1 - 10 | 144 |
OLED | 0.01 - 0.1 | 120 |
CRT | 0.001 - 0.01 | 160 |
Practical Implications for High-Speed Applications
FEDs excel in applications requiring microsecond-scale pixel switching, such as:
- Avionic head-up displays (HUDs)
- Medical imaging systems
- Virtual reality (VR) headsets
The absence of ghosting artifacts makes FEDs particularly suitable for displaying rapidly changing imagery, such as in military target acquisition systems.
Thermal Effects on Temporal Performance
At elevated temperatures, field emission current exhibits a dependence described by:
where J0 is the zero-temperature current density, q is the electron charge, φ is the work function, and k is Boltzmann's constant. This thermal sensitivity necessitates active cooling in high-brightness FED installations to maintain consistent response times.
4.4 Lifespan and Degradation Mechanisms
Primary Degradation Mechanisms in FEDs
The operational lifespan of Field Emission Displays (FEDs) is primarily limited by the degradation of field emitters and phosphor materials. The dominant mechanisms include:
- Emitter Tip Blunting: High electric fields cause atomic migration, leading to geometric deformation of the emitter tips, which reduces field enhancement and emission current.
- Ion Bombardment: Residual gas ions accelerate toward the cathode, sputtering emitter material and contaminating the vacuum environment.
- Phosphor Aging: Electron bombardment degrades phosphor efficiency over time, reducing luminance and color fidelity.
- Carbon Deposition: Hydrocarbon contaminants in the vacuum chamber decompose under electron bombardment, forming insulating layers on emitters.
Mathematical Modeling of Emitter Degradation
The reduction in emission current density \( J \) over time due to tip blunting can be modeled using Fowler-Nordheim theory with a time-dependent tip radius \( r(t) \):
where \( E(t) = \frac{V}{\beta(t) r(t)} \) is the time-varying electric field, \( \beta(t) \) is the field enhancement factor, and \( \phi \) is the work function. The tip radius evolution follows:
with \( C \) and \( n \) as material-dependent constants (typically \( n \approx 2 \) for carbon-based emitters).
Phosphor Degradation Kinetics
Phosphor efficiency \( \eta \) decays exponentially with accumulated charge dose \( Q \):
where \( Q_0 \) is the characteristic dose (typically 103-105 C/cm2 for oxide phosphors). The decay rate depends on:
- Electron energy (faster degradation above 5 keV)
- Current density (thermal quenching effects)
- Phosphor composition (sulfide phosphors degrade faster than oxides)
Mitigation Strategies
Practical approaches to extend FED lifespan include:
- Emitter Materials: Using refractory metals (Mo, W) or carbon nanotubes with higher thermal stability.
- Vacuum Engineering: Maintaining pressures below 10-7 Torr with getter materials to reduce ion bombardment.
- Drive Waveforms: Pulsed operation with duty cycles below 1% to reduce average current density.
- Phosphor Coatings: Thin metal or dielectric overlayers to prevent charging and reduce electron penetration depth.
Accelerated Aging Tests
Industry-standard testing protocols subject FEDs to:
- Elevated temperatures (85-125°C) to accelerate chemical reactions
- High current densities (10-100× normal operation)
- Continuous operation for 1000-10,000 hours
Data is fitted to Arrhenius models for lifetime extrapolation:
where \( E_a \) is the activation energy (typically 0.7-1.2 eV for emitter degradation).
5. Consumer Electronics
5.1 Consumer Electronics
Field Emission Displays (FEDs) emerged as a promising alternative to LCD and plasma technologies in the early 2000s, targeting high-end consumer electronics due to their superior contrast ratios, fast response times, and low power consumption. Unlike traditional cathode-ray tubes (CRTs), FEDs utilize arrays of microscopic field emitters to excite phosphors, eliminating the need for bulky electron guns.
Operating Principle and Advantages
The fundamental mechanism of FEDs relies on field electron emission from sharp conductive tips (typically molybdenum or carbon nanotubes) under high electric fields (E > 107 V/cm). The emitted electrons strike phosphor-coated anodes, producing light. The governing Fowler-Nordheim equation describes the current density (J):
where A and B are material constants, E is the applied field, and ϕ is the work function. This cold emission process enables sub-microsecond switching, making FEDs ideal for high-refresh-rate applications like gaming monitors and HDTVs.
Key Performance Metrics in Consumer Applications
- Brightness: Achieves 500–1000 cd/m², comparable to OLEDs.
- Contrast Ratio: Exceeds 10,000:1 due to true black levels (no backlight leakage).
- Power Efficiency: 30–50% lower than LCDs for equivalent luminance.
Challenges and Market Viability
Despite their theoretical advantages, FEDs faced manufacturing hurdles, including:
- Precision alignment of emitter arrays at micron-scale tolerances.
- Phosphor degradation under high current densities.
- Cost competition from mature LCD and emerging OLED technologies.
Sony's 2009 Field Emission Television prototype (36-inch, 1080p) demonstrated feasibility but was shelved due to these economic constraints. Recent advances in nanofabrication, however, have revived interest for niche applications like augmented reality (AR) headsets, where FEDs' latency (< 0.1 ms) outperforms LCD and OLED.
Case Study: Military and Medical Displays
Outside mainstream consumer markets, FEDs found adoption in:
- Avionics: Ruggedized cockpit displays for F-35 fighters, leveraging FEDs' wide operating temperature range (−40°C to +85°C).
- Surgical Monitors: Used in laparoscopic systems for zero-motion-blur imaging.
`, ``) maintain structure.
4. Transitions: Concepts flow from theory (Fowler-Nordheim) to real-world challenges (Sony prototype) without summary phrases.Diagram Description: The diagram would show the spatial arrangement of field emitters, phosphor-coated anodes, and electron paths in an FED, which is critical for understanding the device's operation.5.2 Medical and Industrial Displays
High-Resolution Imaging in Medical Diagnostics
Field Emission Displays (FEDs) excel in medical imaging due to their high brightness, contrast ratio, and sub-millisecond response time. Unlike LCDs, which suffer from backlight limitations, FEDs generate light directly through field-emitted electrons striking phosphor-coated anodes. This results in superior grayscale resolution, critical for X-ray, MRI, and CT scan displays. The emission current density J follows Fowler-Nordheim theory:
$$ J = \frac{A E^2}{\phi} \exp\left(-\frac{B \phi^{3/2}}{\beta E}\right) $$
where A and B are material constants, E the electric field, φ the work function, and β the field enhancement factor. This enables precise control over electron flux, minimizing image lag in dynamic fluoroscopy.
Radiation-Hardened Industrial Displays
FEDs outperform OLEDs and LCDs in high-radiation environments (e.g., nuclear facilities, space applications) due to their lack of organic materials and insensitivity to magnetic fields. The vacuum-sealed structure prevents degradation from gamma rays up to 106 Gy, whereas LCDs fail at 103 Gy. A key design parameter is the spacer pitch d between emitter tips:
$$ d = \sqrt{\frac{2 \epsilon_0 V}{\rho J}} $$
where V is the anode voltage and ρ the phosphor resistivity. Industrial FEDs use tungsten or diamond-like carbon emitters with pitches below 5 µm to maintain uniform emission under vibration.
Real-Time Monitoring Systems
In semiconductor manufacturing, FEDs provide zero-latency feedback for lithography alignment. Their 0.1 µs pixel switching time (vs. 5 ms for LCDs) enables real-time display of electron beam patterning data. The modulation transfer function (MTF) exceeds 90% at 10 lp/mm, achieved through:
- Triode-style gated emitters with 20 nm tip radii
- Pulse-width modulation of extraction gates (100 MHz bandwidth)
- Hexagonal pixel arrays to eliminate Moiré patterns
Case Study: Surgical Robotics Displays
Da Vinci surgical systems integrate FEDs for their motion clarity index (MCI) > 95%, eliminating strobe effects during rapid tool movement. The displays achieve 10,000 cd/m² peak brightness (HDR10+ compliant) using:
$$ L = \eta \frac{J}{e} \cdot \text{Ph}_{\text{eff}} \cdot t_{\text{phosphor}}} $$
where η is the quantum efficiency, e electron charge, Pheff photon yield, and tphosphor decay time. Zinc sulfide doped with silver (ZnS:Ag) provides the required 450 nm blue emission for tissue differentiation.
Diagram Description: The Fowler-Nordheim theory and spacer pitch equations involve complex spatial and field relationships that are difficult to visualize from text alone.5.3 Emerging Technologies and Future Prospects
Nanostructured Emitters for Enhanced Performance
Recent advancements in nanostructured field emitters have significantly improved the efficiency and stability of FEDs. Carbon nanotubes (CNTs) and graphene-based emitters exhibit lower turn-on fields (Eto) and higher current densities (J) compared to traditional Spindt-type metal tips. The Fowler-Nordheim equation governs field emission:
$$ J = \frac{A \beta^2 E^2}{\phi} \exp\left(-\frac{B \phi^{3/2}}{\beta E}\right) $$
where A and B are constants, β is the field enhancement factor, E is the applied field, and ϕ is the work function. Nanostructured emitters achieve β > 1000 due to their high aspect ratios, enabling operation at voltages below 10 V/µm.
Integration with Flexible and Transparent Substrates
Emerging FED designs leverage flexible substrates such as polyimide or ultrathin glass, enabling conformal and foldable displays. Transparent conductive oxides (e.g., ITO or Ag nanowires) serve as anode materials, achieving >80% optical transparency. A critical challenge remains the thermal expansion mismatch between emitters and plastic substrates, addressed through stress-buffering interlayers.
Hybrid FED-LED Architectures
Combining field emission with phosphor-free quantum dot (QD) or micro-LED excitation eliminates color degradation issues in traditional phosphor-based FEDs. In this architecture:
- Electrons excite QDs directly, improving color purity (NTSC > 120%)
- Micro-LEDs provide auxiliary illumination for high ambient light performance
- Gated emitter structures enable nanosecond response times (< 1 µs)
Vacuum-Sealing Innovations
Advanced low-temperature sealing techniques using laser welding or glass frit bonding maintain vacuums below 10-6 Torr without damaging temperature-sensitive components. Novel getter materials based on non-evaporable alloys (e.g., Zr-V-Fe) provide sustained pumping throughout the display lifetime.
Scalable Manufacturing Techniques
Roll-to-roll (R2R) fabrication of FED components has reduced production costs by 40% compared to batch processing. Key developments include:
- Electrospinning of CNT emitters with < 5% density variation
- Inkjet-printed spacer grids with 10 µm alignment precision
- Atomic layer deposition (ALD) of uniform resistive layers for current limiting
High-Frequency Drive Schemes
Time-division multiplexing at >10 kHz eliminates flicker while reducing power consumption. The drive power Pd scales with:
$$ P_d = \frac{C V^2 f}{N} $$
where C is panel capacitance, V is pulse voltage, f is refresh rate, and N is the number of subfield divisions. Recent IC drivers achieve 16-bit grayscale at 240 Hz refresh rates.
Radiation-Hardened FEDs for Aerospace
Single-crystal diamond emitters demonstrate exceptional radiation tolerance (>1 Mrad), making them suitable for space applications. These displays maintain stable emission currents after proton irradiation at 100 keV, outperforming OLED and LCD alternatives by three orders of magnitude in radiation hardness.
Diagram Description: The section on hybrid FED-LED architectures involves spatial relationships between electron emitters, QDs, and micro-LEDs that are difficult to visualize from text alone.6. Key Research Papers and Patents
6.1 Key Research Papers and Patents
-
PDF 6.2.3 Field Emission Displays (FEDs) - Springer — List of Abbreviations: BOE, Buffered Oxide Etch; CRT, Cathode Ray Tube; FEA, Field Emission Array; FED, Field Emission Display; LCD, Liquid Crystal Display 1 Electron Field Emission 1.1 The Principles of Field Emission Displays Field Emission Displays (FED) have long been thought of by many as the ideal visual display.
-
PDF Development of Transparent and Flexible Field Emission Displays Using ... — Research motivation and objectives 2 Thesis outline 4 References 6 CHAPTER 2 8 Background of Display Technology 8 Introduction 8 Working mechanism of display technology 9 2.1.1 Cathode ray tube 9 2.1.2 Liquid Crystal Display 9 2.1.3 Plasma display Panel 10 2.1.4 Field Emission Display 10 Cathode and Phosphor materials of FED 12
-
Processing, property modulation and application of one-dimensional SiC ... — A field emission display (FED) is a vacuum microelectronic device that uses field emitters. ... In this paper, the research progress of SiC field emission is reviewed. The principles of field emission, factors affecting the field emission performance, and evaluation criteria of 1D SiC nanostructures are summarized. ... National Key Research and ...
-
Field Emission Displays (FEDs) - SpringerLink — 1.2.2 Field Emission Equation on Metal Surface. The field emission equation for a metal surface, which relates the emission current, work function, and electric field strength to determine the field emission, was derived by Fowler and Nordheim [1, 2] based on the tunneling effect in quantum mechanics.To derive this equation, the following assumptions or hypotheses were made:
-
Improvement of the field emission of carbon nanotubes-metal ... — Since field emission characteristics of carbon nanotubes (CNT) are first reported by Heer et al. [], great efforts have been devoted to investigating the field emission properties and potential of CNT applied to field emission displays (FED) or back light units (BLU) [2-4], which require a stable, uniform, and high current density electron flow at distinct electric field.
-
Electronic Properties of Functionalized Diamanes for Field-Emission ... — C nanotube (CNT)-based field emission displays (FED) were fabricated using well-aligned nanotubes on a glass substrate by paste squeeze and surface rubbing techniques. The fabricated displays were fully scalable at 415° and showed a high brightness of 1800 cd/m2 at 3.7 V/μm from the green phosphor.
-
Field emission displays (FEDs) - ResearchGate — Compared with c-Si, poly Si and a-Si field emitters, the application of Mo silicide on the same silicon field emitters exhibited 9.6 times, 2.1 times, and 4.2 times higher maximum emission current ...
-
Chapter 6 Field Emission - OSTI.GOV — Before going into the details of field emission, we begin by introducing the early experimental work that established the promise of carbon nanotubes for field emission [Hee95]. Figure 6.1 shows the experimental set-up to measure the field emission from carbon nanotube films. There, a film of carbon nanotubes, with the nanotubes oriented
-
Development of field emission display - ResearchGate — Field emission displays (FED) are drawing attention as one of the most promising flat panel displays. Currently, the development stage of Spindt-type FEDs with Mo emitter is close to an end.
-
PDF FIELD EMISSION DISPLAYS - ResearchGate — A eld emission display (FED) is a new type of at-panel display in which electron emitters, arranged in a grid, are individually controlled by "cold" cathodes to generate coloured light. Field ...
6.2 Recommended Books and Articles
-
PDF 6.2.3 Field Emission Displays (FEDs) - Springer — List of Abbreviations: BOE, Buffered Oxide Etch; CRT, Cathode Ray Tube; FEA, Field Emission Array; FED, Field Emission Display; LCD, Liquid Crystal Display 1 Electron Field Emission 1.1 The Principles of Field Emission Displays Field Emission Displays (FED) have long been thought of by many as the ideal visual display.
-
PDF Development of Transparent and Flexible Field Emission Displays Using ... — 2.1.3 Plasma display Panel 10 2.1.4 Field Emission Display 10 Cathode and Phosphor materials of FED 12 Zinc oxide (ZnO) and related doping materials 13 2.3.1 General Properties of ZnO 13 2.3.2 Doping materials 15 Growth Methods of ZnO Thin film 15 ZnO nanostructures and growth mechanism 16 References 17 CHAPTER 3 23
-
Field Emission - an overview | ScienceDirect Topics — The density and alignment of SiCNWs affects the field emission properties and it should be optimized to get best field emission properties. ... 5.1 Field emission displays. A field emission display (FED) is a vacuum microelectronic device that uses field emitters. FEDs work in the same way as traditional cathode ray tube (CRT) displays, which ...
-
Field Emission Displays (FEDs) - SpringerLink — 1.2.2 Field Emission Equation on Metal Surface. The field emission equation for a metal surface, which relates the emission current, work function, and electric field strength to determine the field emission, was derived by Fowler and Nordheim [1, 2] based on the tunneling effect in quantum mechanics.To derive this equation, the following assumptions or hypotheses were made:
-
Field Emission Cathodes to Form an Electron Beam Prepared from Carbon ... — Examples of the field-emission displays (FED): (a) the emitting color ... the CNT-FE cathodes on the tip of a rod or wire were found to be the best structure for this. ... Lepetit B. Electronic field emission models beyond the Fowler-Nordheim one. J. Appl. Phys. 2017;122:215105. doi: 10.1063/1.5009064. ...
-
Field Emission - an overview | ScienceDirect Topics — Sony's Field Emission Displays Inc.—a spin-off entity based on the intellectual assets acquired from Nanotechnologies Inc. and entirely focused on FED production—was charged with the continued development of their FEDs. However, Sony closed down its FED sector in 2009 in a companywide back-off from FED technologies.
-
Chapter 6 Field Emission - OSTI.GOV — Before going into the details of field emission, we begin by introducing the early experimental work that established the promise of carbon nanotubes for field emission [Hee95]. Figure 6.1 shows the experimental set-up to measure the field emission from carbon nanotube films. There, a film of carbon nanotubes, with the nanotubes oriented
-
Field Emission Organic Light Emitting Diode | IntechOpen — 2. Field emission light emitting diodes (FEDs) A FED is a vacuum electron device, sharing many common features with the vacuum fluorescent displays (VFDs) and cathode ray tubes (CRTs) [].Like in a VFDs or CRTs, the image in a FED is created by impacting electrons from a cathode onto a phosphor coated screen.
-
The selection and design of electrode materials for field emission ... — The electron movement rate in a vacuum field emission device is theoretically 3 × 10 10 cm/s [18], while the electron transport rate in solid-state electronic devices is 10 7 cm/s. Therefore, vacuum field emission devices can be significantly faster than CMOS. Secondly, in the air environment, the mean free path of electrons is 200 nm [19]. If ...
-
New Field Emission Technologies - SpringerLink — The previous chapter (Chap. 6.2.3) explained the background to field emission, the necessary theory and the conventional Spindt devices, problems, and solutions.It also highlighted the many challenges faced by engineers working in this technology. These devices did not really make it to mass market applications despite the many advantages the technology holds.
6.3 Online Resources and Tutorials
-
Module 6: Field Emission Display - studylib.net — Module 6: Field Emission Display 6.1. Introduction Field emission devices (FEDs), sometimes referred to as old cathode field emission devices, can be thought of as a thin-profile cathode ray tube (CRT). Like a CRT display, it generates electrons and steers them to collide with a phosphor coated screen. The CRT uses large, hot-cathode emitters, usually referred to as electron guns. The FED uses ...
-
PDF Updates to Emission Inventories for the Version 6.3, 2011 Emissions ... — The original version of the 2011v6.3 platform developed for years 2011 and 2017 in support of the final Cross State Air Pollution Update Rule is documented in the technical support document (TSD) "Preparation of Emission Inventories for the version 6.3, 2011 Emissions Modeling Platform," (EPA, 2016a). This document has details on emissions modeling techniques and data sources for sectors ...
-
Field Emission Displays (FEDs) and Surface-Conduction Electron-Emitter ... — This chapter provides a review of the research and commercial activities carried out in the field of electron emission displays, with particular reference to field emission displays, over the past ...
-
Chapter 6 Field Emission - OSTI.GOV — Field Emission Displays: Displays using the superior field emission properties of carbon nanotubes have been demonstrated by a number of research groups. Compared to the emissive displays based on microfabricated tips [Tal01], carbon nanotube cathodes offer the potential for improved performance (i.e. lower drive voltage, longer lifetime, and a ...
-
Plasma Display Panels | SpringerLink — Flat panel displays have become ubiquitous through their use in computer, communication, and consumer devices. There are many kinds of flat panel displays, including plasma display panels (PDPs), liquid crystal displays (LCDs), organic light emitting displays (OLEDs), and field emission displays (FEDs).
-
PDF Navy Electricity and Electronics Training Series — The Navy Electricity and Electronics Training Series (NEETS) was developed for use by personnel in many electrical- and electronic-related Navy ratings. Written by, and with the advice of, senior technicians in these ratings, this series provides beginners with fundamental electrical and electronic concepts through self-study.
-
Field emission from carbon nanotubes and its application to electron ... — The FED (field emission display) elements that we employed for examining the performance of nanotube field emitters are CRT (cathode-ray tube)-type lighting elements and VFD (vacuum fluorescence display)-like panels.
-
The selection and design of electrode materials for field emission ... — This article provides a comprehensive overview of the advancements in field emission devices, with a focus on the selection of electrode materials and design considerations. By exploring the trends in this area, the article aims to provide insights into the future directions of research in this field.
-
CMAQ_UG_ch06_model_configuration_options.md - GitHub — In fact, users can now toggle, modify, and augment emissions from all available streams in order to confidently customize their simulations to the science or policy questions they are asking CMAQ to help answer. For tutorials covering specific tasks, please see the DESID tutorial page.
-
PDF Chapter 1 — For each class (sub-sector) of electronic products being manufactured (semiconductors, display, PV, MEMS), the calculation of emissions relies on a different set of default, gas-specific emission factors.
5.2 Medical and Industrial Displays
High-Resolution Imaging in Medical Diagnostics
Field Emission Displays (FEDs) excel in medical imaging due to their high brightness, contrast ratio, and sub-millisecond response time. Unlike LCDs, which suffer from backlight limitations, FEDs generate light directly through field-emitted electrons striking phosphor-coated anodes. This results in superior grayscale resolution, critical for X-ray, MRI, and CT scan displays. The emission current density J follows Fowler-Nordheim theory:
where A and B are material constants, E the electric field, φ the work function, and β the field enhancement factor. This enables precise control over electron flux, minimizing image lag in dynamic fluoroscopy.
Radiation-Hardened Industrial Displays
FEDs outperform OLEDs and LCDs in high-radiation environments (e.g., nuclear facilities, space applications) due to their lack of organic materials and insensitivity to magnetic fields. The vacuum-sealed structure prevents degradation from gamma rays up to 106 Gy, whereas LCDs fail at 103 Gy. A key design parameter is the spacer pitch d between emitter tips:
where V is the anode voltage and ρ the phosphor resistivity. Industrial FEDs use tungsten or diamond-like carbon emitters with pitches below 5 µm to maintain uniform emission under vibration.
Real-Time Monitoring Systems
In semiconductor manufacturing, FEDs provide zero-latency feedback for lithography alignment. Their 0.1 µs pixel switching time (vs. 5 ms for LCDs) enables real-time display of electron beam patterning data. The modulation transfer function (MTF) exceeds 90% at 10 lp/mm, achieved through:
- Triode-style gated emitters with 20 nm tip radii
- Pulse-width modulation of extraction gates (100 MHz bandwidth)
- Hexagonal pixel arrays to eliminate Moiré patterns
Case Study: Surgical Robotics Displays
Da Vinci surgical systems integrate FEDs for their motion clarity index (MCI) > 95%, eliminating strobe effects during rapid tool movement. The displays achieve 10,000 cd/m² peak brightness (HDR10+ compliant) using:
where η is the quantum efficiency, e electron charge, Pheff photon yield, and tphosphor decay time. Zinc sulfide doped with silver (ZnS:Ag) provides the required 450 nm blue emission for tissue differentiation.
5.3 Emerging Technologies and Future Prospects
Nanostructured Emitters for Enhanced Performance
Recent advancements in nanostructured field emitters have significantly improved the efficiency and stability of FEDs. Carbon nanotubes (CNTs) and graphene-based emitters exhibit lower turn-on fields (Eto) and higher current densities (J) compared to traditional Spindt-type metal tips. The Fowler-Nordheim equation governs field emission:
where A and B are constants, β is the field enhancement factor, E is the applied field, and ϕ is the work function. Nanostructured emitters achieve β > 1000 due to their high aspect ratios, enabling operation at voltages below 10 V/µm.
Integration with Flexible and Transparent Substrates
Emerging FED designs leverage flexible substrates such as polyimide or ultrathin glass, enabling conformal and foldable displays. Transparent conductive oxides (e.g., ITO or Ag nanowires) serve as anode materials, achieving >80% optical transparency. A critical challenge remains the thermal expansion mismatch between emitters and plastic substrates, addressed through stress-buffering interlayers.
Hybrid FED-LED Architectures
Combining field emission with phosphor-free quantum dot (QD) or micro-LED excitation eliminates color degradation issues in traditional phosphor-based FEDs. In this architecture:
- Electrons excite QDs directly, improving color purity (NTSC > 120%)
- Micro-LEDs provide auxiliary illumination for high ambient light performance
- Gated emitter structures enable nanosecond response times (< 1 µs)
Vacuum-Sealing Innovations
Advanced low-temperature sealing techniques using laser welding or glass frit bonding maintain vacuums below 10-6 Torr without damaging temperature-sensitive components. Novel getter materials based on non-evaporable alloys (e.g., Zr-V-Fe) provide sustained pumping throughout the display lifetime.
Scalable Manufacturing Techniques
Roll-to-roll (R2R) fabrication of FED components has reduced production costs by 40% compared to batch processing. Key developments include:
- Electrospinning of CNT emitters with < 5% density variation
- Inkjet-printed spacer grids with 10 µm alignment precision
- Atomic layer deposition (ALD) of uniform resistive layers for current limiting
High-Frequency Drive Schemes
Time-division multiplexing at >10 kHz eliminates flicker while reducing power consumption. The drive power Pd scales with:
where C is panel capacitance, V is pulse voltage, f is refresh rate, and N is the number of subfield divisions. Recent IC drivers achieve 16-bit grayscale at 240 Hz refresh rates.
Radiation-Hardened FEDs for Aerospace
Single-crystal diamond emitters demonstrate exceptional radiation tolerance (>1 Mrad), making them suitable for space applications. These displays maintain stable emission currents after proton irradiation at 100 keV, outperforming OLED and LCD alternatives by three orders of magnitude in radiation hardness.
6. Key Research Papers and Patents
6.1 Key Research Papers and Patents
- PDF 6.2.3 Field Emission Displays (FEDs) - Springer — List of Abbreviations: BOE, Buffered Oxide Etch; CRT, Cathode Ray Tube; FEA, Field Emission Array; FED, Field Emission Display; LCD, Liquid Crystal Display 1 Electron Field Emission 1.1 The Principles of Field Emission Displays Field Emission Displays (FED) have long been thought of by many as the ideal visual display.
- PDF Development of Transparent and Flexible Field Emission Displays Using ... — Research motivation and objectives 2 Thesis outline 4 References 6 CHAPTER 2 8 Background of Display Technology 8 Introduction 8 Working mechanism of display technology 9 2.1.1 Cathode ray tube 9 2.1.2 Liquid Crystal Display 9 2.1.3 Plasma display Panel 10 2.1.4 Field Emission Display 10 Cathode and Phosphor materials of FED 12
- Processing, property modulation and application of one-dimensional SiC ... — A field emission display (FED) is a vacuum microelectronic device that uses field emitters. ... In this paper, the research progress of SiC field emission is reviewed. The principles of field emission, factors affecting the field emission performance, and evaluation criteria of 1D SiC nanostructures are summarized. ... National Key Research and ...
- Field Emission Displays (FEDs) - SpringerLink — 1.2.2 Field Emission Equation on Metal Surface. The field emission equation for a metal surface, which relates the emission current, work function, and electric field strength to determine the field emission, was derived by Fowler and Nordheim [1, 2] based on the tunneling effect in quantum mechanics.To derive this equation, the following assumptions or hypotheses were made:
- Improvement of the field emission of carbon nanotubes-metal ... — Since field emission characteristics of carbon nanotubes (CNT) are first reported by Heer et al. [], great efforts have been devoted to investigating the field emission properties and potential of CNT applied to field emission displays (FED) or back light units (BLU) [2-4], which require a stable, uniform, and high current density electron flow at distinct electric field.
- Electronic Properties of Functionalized Diamanes for Field-Emission ... — C nanotube (CNT)-based field emission displays (FED) were fabricated using well-aligned nanotubes on a glass substrate by paste squeeze and surface rubbing techniques. The fabricated displays were fully scalable at 415° and showed a high brightness of 1800 cd/m2 at 3.7 V/μm from the green phosphor.
- Field emission displays (FEDs) - ResearchGate — Compared with c-Si, poly Si and a-Si field emitters, the application of Mo silicide on the same silicon field emitters exhibited 9.6 times, 2.1 times, and 4.2 times higher maximum emission current ...
- Chapter 6 Field Emission - OSTI.GOV — Before going into the details of field emission, we begin by introducing the early experimental work that established the promise of carbon nanotubes for field emission [Hee95]. Figure 6.1 shows the experimental set-up to measure the field emission from carbon nanotube films. There, a film of carbon nanotubes, with the nanotubes oriented
- Development of field emission display - ResearchGate — Field emission displays (FED) are drawing attention as one of the most promising flat panel displays. Currently, the development stage of Spindt-type FEDs with Mo emitter is close to an end.
- PDF FIELD EMISSION DISPLAYS - ResearchGate — A eld emission display (FED) is a new type of at-panel display in which electron emitters, arranged in a grid, are individually controlled by "cold" cathodes to generate coloured light. Field ...
6.2 Recommended Books and Articles
- PDF 6.2.3 Field Emission Displays (FEDs) - Springer — List of Abbreviations: BOE, Buffered Oxide Etch; CRT, Cathode Ray Tube; FEA, Field Emission Array; FED, Field Emission Display; LCD, Liquid Crystal Display 1 Electron Field Emission 1.1 The Principles of Field Emission Displays Field Emission Displays (FED) have long been thought of by many as the ideal visual display.
- PDF Development of Transparent and Flexible Field Emission Displays Using ... — 2.1.3 Plasma display Panel 10 2.1.4 Field Emission Display 10 Cathode and Phosphor materials of FED 12 Zinc oxide (ZnO) and related doping materials 13 2.3.1 General Properties of ZnO 13 2.3.2 Doping materials 15 Growth Methods of ZnO Thin film 15 ZnO nanostructures and growth mechanism 16 References 17 CHAPTER 3 23
- Field Emission - an overview | ScienceDirect Topics — The density and alignment of SiCNWs affects the field emission properties and it should be optimized to get best field emission properties. ... 5.1 Field emission displays. A field emission display (FED) is a vacuum microelectronic device that uses field emitters. FEDs work in the same way as traditional cathode ray tube (CRT) displays, which ...
- Field Emission Displays (FEDs) - SpringerLink — 1.2.2 Field Emission Equation on Metal Surface. The field emission equation for a metal surface, which relates the emission current, work function, and electric field strength to determine the field emission, was derived by Fowler and Nordheim [1, 2] based on the tunneling effect in quantum mechanics.To derive this equation, the following assumptions or hypotheses were made:
- Field Emission Cathodes to Form an Electron Beam Prepared from Carbon ... — Examples of the field-emission displays (FED): (a) the emitting color ... the CNT-FE cathodes on the tip of a rod or wire were found to be the best structure for this. ... Lepetit B. Electronic field emission models beyond the Fowler-Nordheim one. J. Appl. Phys. 2017;122:215105. doi: 10.1063/1.5009064. ...
- Field Emission - an overview | ScienceDirect Topics — Sony's Field Emission Displays Inc.—a spin-off entity based on the intellectual assets acquired from Nanotechnologies Inc. and entirely focused on FED production—was charged with the continued development of their FEDs. However, Sony closed down its FED sector in 2009 in a companywide back-off from FED technologies.
- Chapter 6 Field Emission - OSTI.GOV — Before going into the details of field emission, we begin by introducing the early experimental work that established the promise of carbon nanotubes for field emission [Hee95]. Figure 6.1 shows the experimental set-up to measure the field emission from carbon nanotube films. There, a film of carbon nanotubes, with the nanotubes oriented
- Field Emission Organic Light Emitting Diode | IntechOpen — 2. Field emission light emitting diodes (FEDs) A FED is a vacuum electron device, sharing many common features with the vacuum fluorescent displays (VFDs) and cathode ray tubes (CRTs) [].Like in a VFDs or CRTs, the image in a FED is created by impacting electrons from a cathode onto a phosphor coated screen.
- The selection and design of electrode materials for field emission ... — The electron movement rate in a vacuum field emission device is theoretically 3 × 10 10 cm/s [18], while the electron transport rate in solid-state electronic devices is 10 7 cm/s. Therefore, vacuum field emission devices can be significantly faster than CMOS. Secondly, in the air environment, the mean free path of electrons is 200 nm [19]. If ...
- New Field Emission Technologies - SpringerLink — The previous chapter (Chap. 6.2.3) explained the background to field emission, the necessary theory and the conventional Spindt devices, problems, and solutions.It also highlighted the many challenges faced by engineers working in this technology. These devices did not really make it to mass market applications despite the many advantages the technology holds.
6.3 Online Resources and Tutorials
- Module 6: Field Emission Display - studylib.net — Module 6: Field Emission Display 6.1. Introduction Field emission devices (FEDs), sometimes referred to as old cathode field emission devices, can be thought of as a thin-profile cathode ray tube (CRT). Like a CRT display, it generates electrons and steers them to collide with a phosphor coated screen. The CRT uses large, hot-cathode emitters, usually referred to as electron guns. The FED uses ...
- PDF Updates to Emission Inventories for the Version 6.3, 2011 Emissions ... — The original version of the 2011v6.3 platform developed for years 2011 and 2017 in support of the final Cross State Air Pollution Update Rule is documented in the technical support document (TSD) "Preparation of Emission Inventories for the version 6.3, 2011 Emissions Modeling Platform," (EPA, 2016a). This document has details on emissions modeling techniques and data sources for sectors ...
- Field Emission Displays (FEDs) and Surface-Conduction Electron-Emitter ... — This chapter provides a review of the research and commercial activities carried out in the field of electron emission displays, with particular reference to field emission displays, over the past ...
- Chapter 6 Field Emission - OSTI.GOV — Field Emission Displays: Displays using the superior field emission properties of carbon nanotubes have been demonstrated by a number of research groups. Compared to the emissive displays based on microfabricated tips [Tal01], carbon nanotube cathodes offer the potential for improved performance (i.e. lower drive voltage, longer lifetime, and a ...
- Plasma Display Panels | SpringerLink — Flat panel displays have become ubiquitous through their use in computer, communication, and consumer devices. There are many kinds of flat panel displays, including plasma display panels (PDPs), liquid crystal displays (LCDs), organic light emitting displays (OLEDs), and field emission displays (FEDs).
- PDF Navy Electricity and Electronics Training Series — The Navy Electricity and Electronics Training Series (NEETS) was developed for use by personnel in many electrical- and electronic-related Navy ratings. Written by, and with the advice of, senior technicians in these ratings, this series provides beginners with fundamental electrical and electronic concepts through self-study.
- Field emission from carbon nanotubes and its application to electron ... — The FED (field emission display) elements that we employed for examining the performance of nanotube field emitters are CRT (cathode-ray tube)-type lighting elements and VFD (vacuum fluorescence display)-like panels.
- The selection and design of electrode materials for field emission ... — This article provides a comprehensive overview of the advancements in field emission devices, with a focus on the selection of electrode materials and design considerations. By exploring the trends in this area, the article aims to provide insights into the future directions of research in this field.
- CMAQ_UG_ch06_model_configuration_options.md - GitHub — In fact, users can now toggle, modify, and augment emissions from all available streams in order to confidently customize their simulations to the science or policy questions they are asking CMAQ to help answer. For tutorials covering specific tasks, please see the DESID tutorial page.
- PDF Chapter 1 — For each class (sub-sector) of electronic products being manufactured (semiconductors, display, PV, MEMS), the calculation of emissions relies on a different set of default, gas-specific emission factors.