Motor Driver Circuits
1. Purpose and Function of Motor Drivers
1.1 Purpose and Function of Motor Drivers
Motor drivers serve as critical interfaces between low-power control systems and high-power electromechanical actuators. Unlike passive components, motor drivers actively regulate power delivery to motors by converting low-current control signals into high-current, high-voltage outputs capable of driving inductive loads. The core challenge lies in managing the voltage-current phase mismatch inherent in motor windings while minimizing switching losses and electromagnetic interference (EMI).
Electrical Isolation and Power Amplification
Motor drivers provide galvanic isolation between sensitive control circuitry (microcontrollers, FPGAs) and motor power stages. This isolation prevents ground loops and protects control electronics from voltage spikes generated by back-EMF during commutation. The power amplification stage typically employs either linear regulators for precision low-noise applications or switching amplifiers (PWM-based) for high-efficiency operation. The power gain
where
Commutation and Direction Control
For DC and stepper motors, drivers implement H-bridge topologies to enable bidirectional current flow. The H-bridge's four switching elements (MOSFETs or IGBTs) are controlled via dead-time-inserted PWM signals to prevent shoot-through currents. The output voltage polarity reversal follows:
where
Dynamic Braking and Energy Recirculation
During deceleration, motor drivers manage kinetic energy dissipation through either dynamic braking resistors or regenerative feedback circuits. The braking current
where
Protection Mechanisms
Robust motor drivers integrate multiple protection features:
- Overcurrent protection using desaturation detection or shunt resistors
- Thermal shutdown with proportional-derivative (PD) controlled fan drivers
- Undervoltage lockout (UVLO) preventing operation below safe thresholds
- Short-circuit immunity through foldback current limiting
These safeguards are implemented via analog comparator circuits or digital fault detection algorithms running on integrated motor controller ICs like the DRV8323 or L6234.
1.2 Types of Motors and Their Driving Requirements
DC Motors
Brushed DC motors operate via commutation through physical brushes and a rotor-stator magnetic interaction. The torque T is proportional to the armature current Ia, given by:
where Kt is the torque constant. Back-EMF Vemf is generated as:
with Ke as the back-EMF constant and ω the angular velocity. Driving these motors requires an H-bridge circuit to manage bidirectional current flow and PWM for speed control. Brushless DC (BLDC) motors replace brushes with electronic commutation, necessitating three-phase inverter circuits and precise timing control.
Stepper Motors
Stepper motors convert digital pulses into discrete mechanical rotations. The step angle θs is determined by:
where Nr is the number of rotor teeth and m the number of phases. Bipolar steppers require an H-bridge driver per phase, while unipolar types use center-tapped windings with simpler driving circuits. Microstepping drivers employ sinusoidal current waveforms to achieve finer resolution, reducing resonance effects.
AC Induction Motors
Induction motors rely on a rotating magnetic field generated by stator windings. Slip s defines the relative speed difference between the stator field and rotor:
where ωs is synchronous speed and ωr rotor speed. Variable-frequency drives (VFDs) manipulate stator frequency and voltage to control speed and torque, often using space vector modulation (SVM) techniques for efficiency.
Servo Motors
Servo systems integrate a motor, feedback device, and controller. The proportional-integral-derivative (PID) control law adjusts the output signal u(t) based on error e(t):
Pulse-width modulation (PWM) signals (typically 1–2 ms pulses at 50 Hz) dictate position in RC servos, while industrial servos use ±10V analog or digital communication protocols like EtherCAT.
Switched Reluctance Motors (SRM)
SRMs exploit magnetic reluctance torque, with phase inductance varying as a function of rotor position. The torque equation for one phase is:
Driving SRMs requires asymmetric bridge converters and precise rotor position sensing to synchronize phase excitation with inductance gradients.
Key Parameters in Motor Driver Design
Current Handling Capability
The maximum continuous and peak current ratings of a motor driver dictate its operational limits. Continuous current Icont is determined by thermal dissipation, while peak current Ipeak is constrained by semiconductor junction temperatures during transient conditions. The power dissipation in a MOSFET-based driver is given by:
where RDS(on) is the on-state resistance, tsw the switching time, and fsw the switching frequency. High-current designs require careful PCB layout to minimize parasitic inductance, which can cause voltage spikes exceeding device breakdown limits.
Voltage Ratings
The driver's bus voltage Vbus must accommodate both the motor's back-EMF and dynamic braking transients. A safety margin of at least 20% above the nominal voltage is recommended. For brushless DC motors, the relationship between bus voltage and speed is:
where ke is the back-EMF constant, ω the angular velocity, and Ra, La the armature resistance and inductance respectively.
Switching Frequency Optimization
The choice of switching frequency fsw involves tradeoffs between audible noise, switching losses, and current ripple. The current ripple amplitude in a PWM-driven motor is:
where D is the duty cycle and Tsw the switching period. Frequencies between 16-20 kHz avoid audible noise while maintaining reasonable efficiency in most applications.
Thermal Management
Junction temperature Tj must be maintained below the semiconductor's maximum rating. The thermal impedance θJA relates power dissipation to temperature rise:
Advanced packaging techniques like direct-bond-copper substrates achieve θJC values below 0.5°C/W. Forced air cooling or liquid cooling may be necessary in high-power density designs exceeding 100W/cm².
Dead Time Configuration
In H-bridge configurations, dead time tdead prevents shoot-through currents. The optimal dead time balances switching losses and distortion:
where td(on) and td(off) are the MOSFET turn-on/off delays. Typical values range from 50-500ns depending on gate driver characteristics.
Protection Features
Modern motor drivers implement multiple protection mechanisms:
- Overcurrent protection using desaturation detection or shunt resistors
- Undervoltage lockout (UVLO) with hysteresis to prevent brownout conditions
- Thermal shutdown with programmable warning thresholds
- Fault reporting through dedicated status pins or digital interfaces
Advanced diagnostic features like current sensing with 12-bit ADCs enable predictive maintenance through real-time monitoring of motor parameters.
2. H-Bridge Configuration
2.1 H-Bridge Configuration
Basic Operation
An H-bridge is a circuit configuration that enables bidirectional control of DC motors by reversing the polarity of the voltage applied to the motor terminals. It consists of four switching elements (typically transistors or MOSFETs) arranged in an "H" pattern, with the motor placed at the center. By selectively activating pairs of switches, the current flow through the motor can be reversed, enabling forward and reverse motion.
Switching States and Motor Control
The H-bridge operates through four primary switching states:
- Forward Motion: Switches S1 and S4 are closed, allowing current to flow from the positive supply through the motor to ground.
- Reverse Motion: Switches S2 and S3 are closed, reversing the current direction through the motor.
- Braking: S1 and S2 or S3 and S4 are closed, creating a short circuit across the motor terminals to dissipate kinetic energy.
- High-Z (Coasting): All switches are open, allowing the motor to freewheel.
Mathematical Analysis of Power Dissipation
The power dissipation in the switching elements is critical for thermal design. For a MOSFET-based H-bridge, the conduction losses (Pcond) and switching losses (Psw) are given by:
where Irms is the root-mean-square motor current, RDS(on) is the MOSFET on-resistance, tr and tf are the rise and fall times, and fPWM is the PWM frequency.
Dead-Time Insertion
To prevent shoot-through currents (simultaneous conduction of high-side and low-side switches), a dead-time delay (tdead) is introduced between switch transitions. The minimum dead-time is derived from the gate charge characteristics:
where Qgd is the gate-drain charge, Igate is the gate driver current, and tprop accounts for propagation delays.
Practical Implementation Considerations
- Isolated Gate Driving: High-side switches require bootstrap or isolated gate drivers to maintain proper voltage levels.
- Current Sensing: Low-side shunt resistors or Hall-effect sensors monitor motor current for overload protection.
- Thermal Management: Power dissipation necessitates heatsinks or active cooling for high-current applications.
Advanced Topologies
For high-power applications, multilevel H-bridges or cascaded configurations reduce voltage stress on individual switches. Synchronous rectification (replacing flyback diodes with actively controlled MOSFETs) further minimizes conduction losses.
2.2 Half-Bridge Drivers
Basic Operation
A half-bridge driver consists of two power switches (typically MOSFETs or IGBTs) connected in series between a high-side and low-side voltage rail. The midpoint between the switches serves as the output node, which drives the load. Only one switch is turned on at any given time to prevent shoot-through current, a condition where both switches conduct simultaneously, leading to catastrophic failure.
The high-side switch connects the load to the positive supply rail, while the low-side switch connects it to ground. Proper dead-time insertion is critical to ensure both switches are never on simultaneously. The dead-time is a short delay between turning off one switch and turning on the other.
Mathematical Analysis
The output voltage Vout of a half-bridge driver can be expressed in terms of the duty cycle D of the PWM signal applied to the high-side switch:
where VDC is the supply voltage. The RMS current through the switches is derived from the load current IL:
Power dissipation in each switch consists of conduction and switching losses. Conduction loss in a MOSFET is given by:
where RDS(on) is the on-resistance of the MOSFET. Switching loss depends on the transition time and frequency:
where tr and tf are the rise and fall times, and fsw is the switching frequency.
Gate Drive Requirements
High-side switching requires a floating gate drive to maintain proper voltage levels relative to the source terminal. Bootstrap circuits or isolated gate drivers are commonly used to achieve this. The gate drive voltage must exceed the threshold voltage VGS(th) to ensure full enhancement of the MOSFET.
The gate charge QG determines the drive current required for fast switching:
where tsw is the desired switching time. Insufficient gate drive current leads to increased switching losses and potential thermal runaway.
Practical Considerations
Parasitic inductance in the power loop can cause voltage spikes during switching transitions. Snubber circuits or optimized PCB layout with minimal loop area mitigate this effect. Heat dissipation must be carefully managed, as power losses increase with switching frequency.
Modern half-bridge drivers integrate protection features such as under-voltage lockout (UVLO), over-current protection (OCP), and thermal shutdown. These enhance reliability in motor control, switched-mode power supplies, and Class-D audio amplifiers.
2.3 Unipolar vs. Bipolar Driving Techniques
Current Path Configurations
Unipolar and bipolar driving techniques differ fundamentally in how current flows through the motor windings. In a unipolar drive, current flows in only one direction per winding, typically achieved using a center-tapped winding where the midpoint is connected to a fixed voltage (e.g., ground or supply). This simplifies switching but utilizes only half the winding at any time, reducing torque density. Conversely, a bipolar drive alternates current direction through the entire winding, enabling full winding utilization and higher torque but requiring an H-bridge for polarity reversal.
Torque and Power Efficiency
The torque output of a stepper motor under bipolar driving is theoretically double that of unipolar driving for the same current, as derived from the Lorentz force equation:
where N is the number of active turns, I is current, B is magnetic flux density, and L is winding length. Bipolar drives activate all turns (Ntotal), while unipolar drives use only half (Ntotal/2). Power dissipation, however, is higher in bipolar drives due to resistive losses in the H-bridge:
where Rswitch accounts for two conducting transistors in the H-bridge.
Circuit Complexity and Cost
Unipolar drivers require fewer components (e.g., four transistors and no freewheeling diodes for center-tapped designs), reducing cost and control complexity. Bipolar drivers demand full H-bridges (eight transistors in dual-H configurations) and precise dead-time control to prevent shoot-through currents. Modern integrated drivers (e.g., DRV8825 for bipolar, ULN2003 for unipolar) mitigate these trade-offs but retain inherent architectural differences.
Applications and Historical Context
Unipolar drives dominated early stepper systems due to their simplicity, while bipolar drives gained prominence with the advent of affordable MOSFET H-bridges. High-performance applications (e.g., CNC machines, robotics) favor bipolar drives for their torque advantage, whereas cost-sensitive designs (e.g., consumer printers) may opt for unipolar configurations.
Switching Dynamics and EMI
Bipolar drives exhibit higher di/dt noise during current reversal, necessitating robust EMI filtering. Unipolar drives, with their unidirectional current, generate less switching noise but suffer from asymmetric winding utilization, leading to harmonic vibrations. Advanced microstepping techniques, often implemented in bipolar drives, mitigate this by smoothing current transitions.
3. Power MOSFETs in Motor Drivers
3.1 Power MOSFETs in Motor Drivers
Key Characteristics of Power MOSFETs
Power MOSFETs are the dominant switching devices in modern motor driver circuits due to their high switching speed, low gate drive power, and superior thermal performance. Unlike bipolar junction transistors (BJTs), MOSFETs are voltage-controlled devices, meaning their conduction is governed by the gate-source voltage (VGS) rather than base current. The critical parameters include:
- On-resistance (RDS(on)): Determines conduction losses and is a function of die size and process technology.
- Gate charge (QG): Influences switching speed and gate drive requirements.
- Breakdown voltage (VDSS): Must exceed the motor's back-EMF and supply voltage.
- Safe operating area (SOA): Defines thermal limits during switching transitions.
Switching Dynamics and Losses
The switching behavior of a MOSFET is characterized by transient intervals during turn-on and turn-off, where voltage and current overlap, leading to power dissipation. The total power loss (Ploss) comprises conduction and switching losses:
where ID is drain current, tr and tf are rise/fall times, and fsw is switching frequency. Optimizing gate drive circuitry (e.g., using gate drivers with peak currents >1A) minimizes transition times.
Parasitic Elements and Layout Considerations
Parasitic inductance in source (LS) and drain (LD) paths causes voltage spikes during switching, potentially exceeding VDSS. The induced voltage is given by:
To mitigate this, motor drivers employ:
- Low-inductance PCB layouts (tight gate loops, Kelvin connections).
- Snubber circuits (RC networks) to dampen oscillations.
- Fast-recovery body diodes or external Schottky diodes for freewheeling.
Thermal Management
Junction temperature (TJ) must be kept below the datasheet limit (typically 150°C–175°C). The thermal impedance (RθJA) model relates power dissipation to temperature rise:
Heat sinks, thermal vias, and active cooling (e.g., fans) are often necessary in high-current applications (>10A).
Advanced Configurations
For high-power motor control, MOSFETs are used in:
- Half-bridge: Two MOSFETs (high-side and low-side) with bootstrap or isolated gate drivers.
- H-bridge: Four MOSFETs enabling bidirectional current flow for DC motor reversal.
- Multiphase designs: Parallel MOSFETs with current sharing to reduce RDS(on).
3.2 IGBTs for High-Power Applications
Insulated Gate Bipolar Transistors (IGBTs) dominate high-power motor driver circuits due to their unique combination of MOSFET gate characteristics and bipolar conduction properties. Their ability to handle voltages exceeding 6.5 kV and currents beyond 1 kA makes them indispensable in industrial motor drives, electric vehicles, and power conversion systems.
Device Structure and Operating Principles
The IGBT integrates a MOSFET gate structure with a bipolar current-carrying path. A four-layer PNPN structure forms the core, with the gate terminal controlling conduction via field-effect modulation. When a positive gate-emitter voltage (VGE) exceeds the threshold, an inversion layer forms, allowing electron injection from the emitter. This triggers hole injection from the collector-side P+ layer, enabling conductivity modulation in the drift region.
Where the first term represents MOSFET-controlled electron current and the second term accounts for bipolar hole diffusion current. This dual mechanism enables lower conduction losses compared to pure MOSFETs at high voltages.
Switching Characteristics
IGBT switching involves complex charge dynamics during turn-on and turn-off:
- Turn-on delay: Gate capacitance charging until VGE reaches threshold
- Current rise: MOSFET channel formation with di/dt limited by stray inductance
- Voltage fall: Conductivity modulation spreading through drift region
- Tail current: Residual minority carrier recombination during turn-off
The turn-off energy loss Eoff dominates switching losses and follows:
Thermal Management Considerations
High-power IGBT modules require careful thermal design due to:
- Power dissipation densities exceeding 300 W/cm² in modern devices
- Thermal resistance (RthJC) values typically between 0.1-0.3 K/W
- Maximum junction temperatures of 150-175°C for silicon devices
The transient thermal impedance Zth(t) critically affects reliability and can be modeled as:
Where Ri and τi represent the Foster network parameters extracted from device datasheets.
Gate Drive Requirements
Optimal IGBT performance demands precise gate control:
Parameter | Typical Value | Effect |
---|---|---|
Turn-on voltage | +15 V | Ensures full channel formation |
Turn-off voltage | -5 to -15 V | Prevents parasitic turn-on |
Gate resistance | 2-100 Ω | Controls switching speed |
Modern gate drivers incorporate advanced features like:
- Active Miller clamp circuits to prevent false triggering
- Desaturation detection for short-circuit protection
- Galvanic isolation up to several kV
Practical Implementation Challenges
High-power IGBT circuits must address:
- Parasitic inductance: Causes voltage overshoot during switching, requiring snubber circuits
- Current sharing: Parallel devices need matched characteristics and symmetrical layout
- EMI generation: Fast switching produces high-frequency noise requiring careful filtering
The stray inductance Lσ in commutation loops generates voltage spikes according to:
Modern 1.7 kV to 6.5 kV IGBT modules achieve switching frequencies up to 20 kHz in motor drive applications, with efficiency exceeding 98% in optimized designs.
3.3 Gate Driver ICs and Their Role
Fundamental Operation of Gate Drivers
Gate driver ICs serve as critical intermediaries between low-power control signals (e.g., from microcontrollers or PWM generators) and high-power switching devices like MOSFETs or IGBTs. Their primary function is to provide sufficient current to rapidly charge and discharge the gate capacitance of power transistors, minimizing switching losses. The gate drive current \(I_G\) required for a MOSFET with total gate charge \(Q_G\) and desired switching time \(t_{sw}\) is given by:
For example, a MOSFET with \(Q_G = 60 \, \text{nC}\) switching in \(50 \, \text{ns}\) demands \(1.2 \, \text{A}\) of gate current. Standard logic outputs (typically limited to \(\leq 50 \, \text{mA}\)) cannot meet this requirement, necessitating dedicated gate drivers.
Key Performance Parameters
Peak output current defines a gate driver's ability to quickly switch power devices. Modern ICs like the TI UCC5350 provide up to \(5 \, \text{A}\) peak current, enabling sub-\(100 \, \text{ns}\) transition times. Other critical specifications include:
- Propagation delay: Typically \(20-100 \, \text{ns}\) with \(\leq 5 \, \text{ns}\) matching between channels
- Voltage isolation: Up to \(5 \, \text{kV}\) in reinforced isolated drivers (e.g., Silicon Labs Si8239x)
- dv/dt immunity: \(\geq 50 \, \text{V/ns}\) to prevent false triggering in high-speed switching
Topology-Specific Considerations
Half-Bridge Configurations
In H-bridge motor drivers, gate drivers must handle high-side switching where the source terminal floats. This requires either:
- Bootstrap circuits: Using diodes and capacitors to generate floating supply (limited duty cycle)
- Isolated supplies: Transformer or capacitive-coupled power delivery (e.g., ADuM3223)
The bootstrap capacitor \(C_{boot}\) must satisfy:
where \(\Delta V_{boot}\) is the allowable voltage droop (typically \(< 0.5 \, \text{V}\)).
Dead-Time Management
Gate drivers incorporate programmable dead-time (usually \(20-500 \, \text{ns}\)) to prevent shoot-through currents during phase transitions. Advanced ICs like the Infineon 2EDL gate driver series implement adaptive dead-time control through real-time monitoring of switch node voltage.
Practical Implementation Challenges
Ground bounce becomes significant when switching \(> 1 \, \text{A}\) gate currents in \(< 10 \, \text{ns}\). The induced voltage \(V_{bounce}\) across parasitic inductance \(L_{loop}\) is:
For \(L_{loop} = 5 \, \text{nH}\) and \(dI_G/dt = 1 \, \text{A/ns}\), this generates \(5 \, \text{V}\) of noise - sufficient to trigger logic errors. Mitigation strategies include:
- Kelvin connections for gate return paths
- Localized ceramic decoupling (\(< 5 \, \text{mm}\) from driver pins)
- Split-ground planes with single-point star grounding
Emerging Technologies
GaN FET drivers like the LMG1210 incorporate:
- Negative voltage gate drive (\(-3 \, \text{V}\) to \(+7 \, \text{V}\)) for enhanced noise margin
- Sub-\(5 \, \text{ns}\) propagation delay matching
- Integrated temperature monitoring with adaptive gate strength
Silicon carbide (SiC) drivers such as the STGAP2SICS utilize:
- \(8 \, \text{A}\) peak current capability for high \(Q_G\) SiC MOSFETs
- \(5 \, \text{kV}\) reinforced isolation
- Active Miller clamp circuits to prevent false turn-on
4. Overcurrent Protection Methods
4.1 Overcurrent Protection Methods
Current Sensing Techniques
Overcurrent protection in motor driver circuits relies on accurate current sensing to prevent damage to the power stage and motor. The two primary methods are:
- Shunt Resistor Sensing: A low-value, high-power resistor placed in series with the motor. The voltage drop across the resistor (Vsense) is proportional to the current (I), given by Ohm's Law:
- Hall-Effect Sensors: Non-contact magnetic sensors that measure current by detecting the magnetic field generated around a conductor. These are advantageous for high-current applications where resistive losses in a shunt would be prohibitive.
Threshold Detection and Response
Once current is sensed, it is compared against a predefined threshold. Exceeding this threshold triggers a protective response, typically implemented via:
- Analog Comparators: A fast-response circuit comparing the sensed voltage to a reference. The output can directly disable the driver or trigger a microcontroller interrupt.
- Digital Monitoring: Microcontroller-based systems sample the current via an ADC and enforce software-defined limits. While flexible, this method introduces latency due to sampling and processing delays.
Active Current Limiting
For dynamic control, pulse-width modulation (PWM) can be adjusted in real-time to limit current. A common approach uses a proportional-integral (PI) controller to regulate the duty cycle:
where D is the PWM duty cycle, and Kp and Ki are tuning constants.
Fault Handling and Latching
In high-reliability systems, transient overcurrent events may require a latching shutdown to prevent repeated stress. This can be implemented via:
- Hardware Latch: A flip-flop or similar circuit holds the driver in a disabled state until manually reset.
- Software Latch: The microcontroller logs the fault and requires a explicit reset command, often with additional diagnostics.
Practical Considerations
Real-world implementations must account for:
- Parasitic Inductance: Stray inductance in shunt resistors can distort high-frequency current measurements. Kelvin connections or four-terminal resistors mitigate this.
- Thermal Management: Shunt resistors dissipate power as I²R. For high currents, PCB trace sizing or external heatsinks may be necessary.
- Noise Immunity: Hall-effect sensors and analog comparators require careful shielding and filtering to avoid false triggers from electromagnetic interference (EMI).
4.2 Thermal Management Strategies
Heat Dissipation in Motor Drivers
Motor driver circuits, particularly those using PWM (Pulse-Width Modulation) or H-bridge topologies, generate significant heat due to switching losses and conduction losses in power semiconductor devices (MOSFETs, IGBTs). The power dissipation \( P_d \) in a switching device can be modeled as:
where \( I_{rms} \) is the RMS current, \( R_{ds(on)} \) is the on-state resistance, \( V_{ds} \) is the drain-source voltage during switching, \( I_d \) is the drain current, \( t_{sw} \) is the switching time, and \( f_{sw} \) is the switching frequency.
Thermal Resistance and Junction Temperature
The thermal resistance \( R_{th} \) between the semiconductor junction and ambient determines the temperature rise \( \Delta T \):
where \( R_{th(j-a)} \) is the total thermal resistance from junction to ambient. Exceeding the maximum junction temperature \( T_{j(max)} \) (typically 150°C for silicon devices) leads to accelerated degradation or failure.
Active Cooling Techniques
Forced-air cooling using heatsinks with fans is common in high-power applications. The thermal resistance of a heatsink \( R_{th(h-a)} \) is given by:
where \( h \) is the convective heat transfer coefficient (typically 5–50 W/m²·K for natural convection, 50–200 W/m²·K for forced air) and \( A \) is the surface area.
Phase-Change and Liquid Cooling
In extreme power densities (>100 W/cm²), phase-change materials (e.g., heat pipes) or liquid cooling may be employed. The effectiveness of a heat pipe is characterized by its effective thermal conductivity \( k_{eff} \), which can exceed 10,000 W/m·K—orders of magnitude higher than solid metals.
Thermal Vias and PCB Design
For surface-mount devices, thermal vias in the PCB distribute heat to inner layers or a ground plane. The thermal resistance of a via array is approximated by:
where \( t \) is PCB thickness, \( k_{cu} \) is copper's thermal conductivity (385 W/m·K), \( N \) is the number of vias, and \( r \) is the via radius.
Real-World Case Study: Automotive Inverter Cooling
Modern electric vehicles use direct liquid cooling for IGBT modules, achieving power densities of 30–50 kW/L. Coolant channels are machined into the baseplate, maintaining junction temperatures below 125°C despite 200+ A currents.
Thermal Simulation Tools
Finite-element analysis (FEA) tools like ANSYS Icepak or COMSOL Multiphysics model complex thermal interactions. Key parameters include material properties (conductivity, specific heat), boundary conditions (ambient temperature, convection coefficients), and power dissipation maps.
4.3 PWM Speed Control Techniques
Fundamentals of Pulse-Width Modulation
Pulse-width modulation (PWM) regulates motor speed by rapidly switching the power supply on and off, varying the duty cycle (D)—the ratio of on-time (ton) to the total period (T). The average voltage (Vavg) delivered to the motor is:
where D = ton / T. For example, a 50% duty cycle at 12V yields Vavg = 6V, reducing motor speed proportionally. PWM preserves torque efficiency by maintaining full voltage pulses, unlike linear voltage reduction methods.
Switching Frequency Considerations
The PWM frequency (f = 1/T) must balance:
- Audible noise: Frequencies below 20 kHz excite motor windings mechanically, producing audible whine.
- Switching losses: Higher frequencies increase MOSFET gate charge/discharge losses (Psw = CossV2f).
- Current ripple: Lower frequencies induce larger current fluctuations (ΔI = Vsupply(1-D)D / (2Lf)).
Industrial motor drives typically use 10–20 kHz, while precision servos may exceed 50 kHz to minimize ripple.
Dead-Time Insertion
In H-bridge drivers, a dead-time delay (tdead) between high-side and low-side MOSFET transitions prevents shoot-through currents. The minimum dead-time is constrained by:
where td(on) and td(off) are the MOSFET turn-on/off delays. Modern gate drivers (e.g., DRV8323) integrate programmable dead-time generators with 10 ns resolution.
Closed-Loop Speed Regulation
PID controllers dynamically adjust PWM duty cycles using feedback from encoders or back-EMF sensing. The control law:
where e(t) = ωref - ωactual. Microcontrollers implement this digitally via fixed-point arithmetic or FPGA-based hardware accelerators.
Practical Implementation Case Study
Texas Instruments' InstaSPIN-FOC algorithm combines PWM with field-oriented control (FOC) for brushless DC motors. Key steps:
- Clarke/Park transforms convert phase currents to dq rotating frame.
- Space-vector modulation (SVM) synthesizes sinusoidal currents with 15% higher DC bus utilization vs. sinusoidal PWM.
- Adaptive observers estimate rotor position without sensors.
5. PCB Layout for Motor Drivers
5.1 PCB Layout for Motor Drivers
Current Handling and Trace Width
The current-carrying capacity of PCB traces is critical in motor driver circuits due to high transient currents. The required trace width W for a given current I can be derived from the IPC-2221 standard, which accounts for temperature rise and copper thickness. For a 1 oz/ft² (35 µm) copper layer, the empirical formula is:
where k = 0.024 for inner layers and 0.048 for outer layers, and ΔT is the permissible temperature rise in °C. For a 10A current with a 20°C rise on an outer layer:
Ground Plane Design
A low-impedance ground return path is essential to minimize voltage drops and EMI. A solid ground plane is preferred, but strategic splits may be necessary to isolate noisy motor currents from sensitive control signals. Star grounding should be implemented at the power supply input, with separate paths for:
- Motor power ground
- Logic ground
- Analog sensor ground (if applicable)
Thermal Management
Power dissipation in motor drivers often exceeds 1W per channel. Thermal vias under IC packages transfer heat to inner layers or bottom-side copper pours. The thermal resistance θJA can be approximated for an array of n vias with diameter d and plating thickness t:
where L is via length and kCu = 385 W/m·K. For eight 0.3mm vias with 25µm plating in a 1.6mm board:
EMI Mitigation Techniques
High di/dt motor currents generate significant electromagnetic interference. Key countermeasures include:
- Twisted pair wiring for motor connections
- RC snubbers across motor terminals (typically 100nF + 10Ω)
- Shielding of feedback signal traces
The radiated emissions E from a current loop area A at frequency f is given by:
where r is the measurement distance. Reducing loop area by 50% decreases emissions by 6 dB.
Component Placement Strategy
Optimal placement follows a signal flow hierarchy:
- Power input connectors and bulk capacitance
- Driver IC with decoupling capacitors (100nF ceramic ≤ 5mm from pins)
- Gate drive components (resistors, bootstrap diodes)
- Current sense circuitry (Kelvin connections for shunt resistors)
High-Frequency Considerations
For PWM frequencies above 20kHz, transmission line effects become significant when trace length l exceeds:
where v is the signal propagation speed (~0.5c in FR4). For typical motor driver layouts (<20cm), controlled impedance is unnecessary, but matched termination may be required for gate drive signals exceeding 5MHz.
5.2 Noise Reduction and EMI Mitigation
High-frequency switching in motor driver circuits generates electromagnetic interference (EMI) through conducted and radiated emissions. The primary sources include rapid dV/dt transitions during MOSFET switching and high di/dt current spikes in inductive loads. Mitigating these effects requires a multi-pronged approach combining circuit design, layout optimization, and filtering techniques.
Switching Node Ringing and Parasitic Oscillations
Parasitic inductance in PCB traces (Ltrace) and MOSFET package leads forms resonant tanks with device capacitances (Coss), causing ringing at frequencies given by:
For a typical 10nH trace inductance and 500pF MOSFET output capacitance, this results in ~71MHz oscillations. Snubber networks (RC or RCD) dampen these oscillations by introducing controlled dissipation. The optimal snubber resistor value matches the characteristic impedance of the parasitic tank circuit:
Ground Plane Strategies
Multi-layer PCBs should employ:
- Solid ground planes beneath switching components to minimize loop areas
- Split analog/digital grounds with single-point star connections
- Via stitching at λ/10 spacing for critical frequencies
For a 100MHz noise component (λ=3m in FR4), this translates to via spacing ≤30mm. Ground plane cuts must only be used to isolate high-current return paths from sensitive signal returns.
Filtering Techniques
Input Stage Filtering
Buck-derived motor drivers exhibit pulsed input current with harmonics following:
where D is duty cycle and n is harmonic order. A second-order LC filter with cutoff frequency below 1/10th the switching frequency provides adequate attenuation. The filter capacitor ESR must be low enough to prevent voltage spikes:
Output Stage Filtering
Three-phase motor drives benefit from common-mode chokes wound on high-μ ferrite cores, providing impedance ZCM:
where Rcore represents core loss at the frequency of interest. X2Y capacitors placed between phases and ground provide low-impedance paths for high-frequency common-mode currents.
Shielding and Layout
Critical signal traces require:
- Guarded routing between ground pours with via fences
- Differential pairing for analog feedback signals
- 45° chamfering of right-angle bends to reduce impedance discontinuities
Motor cables should use braided shields with 360° termination to enclosure ground. The shield transfer impedance ZT determines high-frequency performance:
For best results, keep cable shields grounded at both ends when length < λ/4 at the highest frequency of concern.
Component Selection
MOSFETs with lower Qgd reduce Miller-induced switching noise. Gate drivers with adjustable slew rate control (2-20V/ns typical) allow optimization of EMI versus switching losses. Ferrite beads selected for impedance peaks at problematic frequencies (e.g., 30-300MHz for FCC Class B) suppress high-frequency noise.
The bead impedance Zbead is frequency-dependent:
where RAC dominates above the bead's crossover frequency due to core losses.
5.3 Heat Sink Selection and Mounting
Thermal Resistance and Power Dissipation
The primary function of a heat sink is to dissipate thermal energy from power electronic components, such as MOSFETs or IGBTs in motor driver circuits, into the surrounding environment. The key parameter governing heat sink performance is thermal resistance (θJA), defined as the temperature rise per unit power dissipation:
where TJ is the junction temperature, TA is the ambient temperature, and PD is the power dissipated. The total thermal resistance from junction to ambient (θJA) is the sum of the junction-to-case (θJC), case-to-sink (θCS), and sink-to-ambient (θSA) resistances:
Selecting an Appropriate Heat Sink
To select a heat sink, first determine the maximum allowable junction temperature (TJ(max)) from the device datasheet. Then, calculate the required sink-to-ambient thermal resistance:
For forced-air cooling, the thermal resistance decreases with increasing airflow velocity. Empirical data from heat sink manufacturers often provides θSA as a function of airflow rate. For natural convection, the heat sink's surface area and fin geometry dominate performance.
Mounting Considerations
Proper mounting ensures minimal thermal interface resistance (θCS). Key factors include:
- Surface Flatness: Both the device package and heat sink surface should have a roughness < 0.1 µm to maximize contact area.
- Thermal Interface Material (TIM): Greases, pads, or phase-change materials fill microscopic air gaps. Typical TIMs have thermal conductivities of 1-8 W/m·K.
- Mounting Pressure: For TO-220 packages, 5-15 N·m torque ensures optimal contact without damaging the package.
Practical Example: Calculating Heat Sink Requirements
Consider a motor driver MOSFET dissipating 25 W in an ambient temperature of 40°C. The device has θJC = 1.5°C/W and TJ(max) = 150°C. Assuming a thermal pad with θCS = 0.5°C/W:
A heat sink with θSA ≤ 2.4°C/W is required. For natural convection, this would typically require an extruded aluminum heat sink with ≥ 100 cm² surface area.
Advanced Cooling Techniques
For high-power applications (>100 W), consider:
- Forced Air Cooling: Fans reducing θSA by 30-50% compared to natural convection.
- Liquid Cooling: Cold plates with water or refrigerant achieving θSA < 0.5°C/W.
- Heat Pipes: Effective for localized hot spots, with thermal conductivities > 5000 W/m·K.
6. Smart Motor Drivers with Integrated MCUs
6.1 Smart Motor Drivers with Integrated MCUs
Architecture and Functional Overview
Smart motor drivers integrate microcontrollers (MCUs) directly into the motor control circuitry, enabling real-time processing of feedback signals, adaptive control algorithms, and communication with higher-level systems. Unlike traditional H-bridge drivers, which rely on external PWM signals, these systems embed computational intelligence within the driver itself. Key components include:
- Integrated MCU: Typically an ARM Cortex-M or RISC-V core executing control loops at 10 kHz–1 MHz.
- Gate Drivers: High-current MOSFET/IGBT drivers with dead-time control.
- Current Sensing: Shunt resistors or Hall-effect sensors with 12–16-bit ADCs.
- Communication Interfaces: CAN FD, SPI, or EtherCAT for real-time networking.
Control Loop Implementation
The MCU executes field-oriented control (FOC) or trapezoidal commutation algorithms. For FOC, the Clarke-Park transform converts three-phase currents (Ia, Ib, Ic) to a rotating reference frame:
Phase voltages are then generated using space-vector modulation (SVM), achieving >95% DC bus utilization. The MCU's PWM module dynamically adjusts duty cycles based on:
- Encoder/resolver feedback (for servo applications)
- Back-EMF zero-crossing detection (sensorless BLDC control)
Thermal and Fault Management
Integrated current-limiting and junction temperature monitoring prevent MOSFET failure. The MCU implements:
- Dynamic RDS(on) compensation: Adjusts gate drive voltage based on die temperature.
- Predictive maintenance: Tracks motor winding resistance drift to detect insulation degradation.
Case Study: Automotive Window Lift
Modern smart drivers detect obstructions via torque ripple analysis without external sensors. The MCU correlates current spikes (ΔI/Δt > 0.5 A/ms) with position encoder data, reversing the motor within 50 ms if an object is detected—a critical safety feature per ISO 26262 ASIL-B.
Design Tradeoffs
Integration reduces component count but introduces challenges:
Parameter | Discrete Driver | Integrated MCU Driver |
---|---|---|
BOM Cost | $$1.20–$$3.50 | $$4.80–$$12.00 |
Control Loop Latency | 100–500 µs | 5–20 µs |
NRE Development | Low (fixed logic) | High (firmware) |
6.2 Sensorless Control Techniques
Sensorless control eliminates the need for physical position or speed sensors (e.g., encoders, resolvers) by estimating rotor position and velocity from electrical measurements. This reduces system cost, improves reliability, and simplifies mechanical integration. The two dominant approaches are back-EMF-based methods and observer-based techniques.
Back-EMF Sensing
In permanent magnet synchronous motors (PMSMs) and brushless DC (BLDC) motors, the back electromotive force (EMF) contains rotor position information. The zero-crossing detection method is commonly used for trapezoidal BLDC commutation:
where \( e_a \) is the phase back-EMF, \( k_e \) is the back-EMF constant, \( \omega \) is rotor speed, and \( \theta \) is rotor position. The neutral voltage must be reconstructed when motor windings are not accessible, typically using:
Phase voltage comparisons against this virtual neutral detect zero-crossings, triggering commutation events. However, this method fails at low speeds where back-EMF amplitude becomes negligible.
High-Frequency Signal Injection
For low-speed operation, high-frequency (HF) voltage or current signals are superimposed on the fundamental excitation. The rotor position modulates the HF response due to magnetic saliency. The resulting high-frequency current components are demodulated to extract position information.
where \( L_d \) and \( L_q \) are dq-axis inductances. The position-dependent impedance variation creates measurable current perturbations:
Observer-Based Estimation
Model-based observers reconstruct the rotor state from terminal measurements. The sliding-mode observer (SMO) provides robust estimation:
where \( \hat{e}_{\alpha\beta} \) are estimated back-EMF components, and \( k_{smo} \) is the observer gain. The position is then computed as:
Extended Kalman Filters (EKFs) offer superior noise rejection by treating the system as a stochastic process:
where \( \mathbf{x} = [i_d\; i_q\; \omega\; \theta]^T \) is the state vector, and \( \mathbf{w}_k \), \( \mathbf{v}_k \) represent process and measurement noise.
Challenges and Compensation
Non-ideal effects require compensation for accurate estimation:
- Inverter nonlinearity: Dead-time effects distort voltage measurements. Pre-characterization or online compensation is necessary.
- Parameter sensitivity: Resistance and inductance variations with temperature degrade observer performance. Adaptive schemes update parameters in real-time.
- Initial position detection: Pulse-based methods determine rotor polarity before startup to avoid reverse rotation.
Modern implementations combine multiple techniques, using HF injection for startup and low speeds while transitioning to back-EMF methods at higher velocities. Field-oriented control (FOC) with sensorless estimation achieves <1° position error in high-performance drives.
6.3 Brushless DC Motor Drivers
Operating Principles of BLDC Motors
Brushless DC (BLDC) motors operate on the principle of electronically controlled commutation, replacing the mechanical brushes and commutator found in traditional DC motors. The stator consists of multiple windings arranged in a three-phase configuration, while the rotor contains permanent magnets. Commutation is achieved by sequentially energizing the stator phases in synchronization with rotor position, typically detected via Hall-effect sensors or back-EMF sensing.
The torque produced by a BLDC motor is given by:
where τ is torque, kt is the torque constant, and I is the phase current. The back-EMF voltage generated in each phase follows:
where ke is the back-EMF constant and ω is the angular velocity.
Three-Phase Inverter Topology
BLDC motor drivers employ a three-phase inverter bridge, typically constructed using six power MOSFETs or IGBTs arranged in three half-bridge configurations. The switching sequence follows a six-step commutation pattern, where two phases are energized at any given time while the third remains floating. The basic switching states can be represented as:
where Q1-6 represent the six power switches. The duty cycle of PWM signals applied to these switches controls the average voltage and current delivered to the motor.
Commutation Techniques
Sensor-Based Commutation
Hall-effect sensors provide discrete rotor position feedback at 60° intervals, triggering commutation events. The sensor outputs form a 3-bit Gray code sequence that directly maps to the six possible switching states. The commutation logic can be implemented as:
where Ha,b,c are Hall sensor outputs and θoffset accounts for mechanical alignment.
Sensorless Commutation
Advanced drivers eliminate position sensors by monitoring back-EMF zero-crossing points in the floating phase. The commutation instant is determined when:
This method requires careful filtering and delay compensation due to phase shifts introduced by motor inductance.
Current Control Methods
Precision torque control necessitates closed-loop current regulation. Two predominant methods are:
- Hysteresis Control: Maintains current within a defined band around the reference by toggling switches when thresholds are exceeded.
- PI-Based PWM Control: Uses proportional-integral controllers to generate duty cycles that minimize error between measured and reference currents.
The PI controller output for phase current regulation is:
where D is duty cycle, e is current error, and kp, ki are tuning gains.
Protection and Efficiency Considerations
BLDC drivers incorporate several critical protection features:
- Overcurrent protection via shunt resistors or desaturation detection
- Thermal monitoring of power devices and motor windings
- Shoot-through prevention through dead-time insertion
Power losses in the driver are dominated by switching and conduction losses in the power devices:
where tr, tf are rise/fall times and fsw is switching frequency.
Advanced Control Techniques
Field-Oriented Control (FOC) transforms three-phase quantities into a rotating reference frame aligned with the rotor flux, enabling independent control of torque and flux components:
where id controls flux and iq controls torque. This method achieves superior performance across speed ranges compared to trapezoidal commutation.
7. Recommended Books and Publications
7.1 Recommended Books and Publications
- PDF Motors for Makers: A Guide to Steppers, Servos, and Other Electrical ... — 1.2 Anatomy of a Motor 7 1.3 Overview of Electric Motors 9 1.4 Goals and Structure 11 1.5 Summary 11 2 Preliminary Concepts 13 2.1 Torque and Angular Speed 13 2.2 Magnets 18 2.3 Equivalent Circuit Element 21 2.4 Power and Efficiency 23 2.5 Summary 25 II Exploring Electric Motors 3 DC Motors 27 3.1 DC Motor Fundamentals 28 3.2 Brushed Motors 34
- Good Book on Electric Motors? - Page 1 - EEVblog — I'll share details on the best books I was able to get a look into. ... 2 Let Me Know What You Think 3 I Introduction 1 Introduction to Electric Motors 5 1.1 Brief History 6 1.2 Anatomy of a Motor 7 1.3 Overview of Electric Motors 9 1.4 Goals and Structure 11 1.5 Summary 11 2 Preliminary Concepts 13 2.1 ... There is a good book about circuits ...
- Electric Motors and Drives, 5th Edition[Book] - O'Reilly Media — 1.3 Magnetic circuits; 1.4 Torque production; 1.5 Torque and motor volume; 1.6 Energy conversion—Motional e.m.f; 1.7 Equivalent circuit; 1.8 Constant voltage operation; 1.9 General properties of electric motors; 1.10 Review questions; Chapter 2: Power electronic converters for motor drives. Abstract; 2.1 Introduction; 2.2 Voltage control—D ...
- AU3791 EHV UNIT 4 - 7Power Electronics and Motor Drives The ... - Studocu — 7Power Electronics and Motor Drives. The electric motor drive converts the stiff DC battery voltage to a DC (for DC motor) or an AC (for AC motor) voltage with a root mean square (RMS) value and frequency that can be adjusted according to the control command. The driver input command is translated into a torque command for the motor drive.
- Power Electronics and Motor Drive Systems - Elsevier Shop — Power Electronics and Motor Drive Systems is designed to aid electrical engineers, researchers, and students to analyze and address common problems in state-of-the-art power electronics technologies. Author Stefanos Manias supplies a detailed discussion of the theory of power electronics circuits and electronic power conversion technology systems, with common problems and methods of analysis ...
- (PDF) Fundamentals of Electrical Drives - Academia.edu — He has done extensive research in power electronics and motor drive areas, including converters, PWM techniques, microcomputer/DSP control, motor drives, and application of expert systems, fuzzy logic, and neural networks to power electronic systems. He has authored or edited seven books, published more than 190 papers, and holds 21 U.S. patents.
- Electric Motor Drives and their Applications with Simulation Practices — Electric Motor Drives and Its Applications with Simulation Practices provides comprehensive coverage of the concepts of electric motor drives and their applications, along with their simulation using MATLAB and other software tools. The book helps engineers and students improve their software skills by learning to simulate various electric drives and applications and assists with new ideas in ...
- Electrical Motor Controls for Integrated Systems - Chegg — We have solutions for your book! ... Electrical Motor Controls for Integrated Systems | 5th Edition. ISBN-13: 9780826912268 ISBN: 826912265 Authors: Glen A Mazur, Gary Rockis Rent | Buy. Electrical Motor Controls for Integrated Systems (5th Edition) Edit edition Solutions for Chapter 7.1 ...
- Fundamentals of Power Electronics | SpringerLink — Fundamentals of Power Electronics, Third Edition, is an up-to-date and authoritative text and reference book on power electronics. This new edition retains the original objective and philosophy of focusing on the fundamental principles, models, and technical requirements needed for designing practical power electronic systems while adding a wealth of new material.
- Electrical drives and control for automation - ResearchGate — The core component of every electrical drive is the motor. This book is divided into six modules. Module 1 deals with DC machines, principles of operation, emf equation and armature reaction.
7.2 Industry Standards and Specifications
- Top 30 Automotive-Specific ISO Standards Every Automotive Engineer Must ... — 7.2. ISO 26262 - Functional Safety for Automotive Electronics. ISO 26262 is the global standard for automotive functional safety, ensuring that electronic and software-based systems operate without failure. It covers risk assessment, failure detection, and mitigation strategies for ECUs, braking systems, and autonomous driving software.
- Electronics Manufacturing | IPC Standards — IPC standards help ensure superior quality, reliability and consistency in electronics manufacturing. IPC has over 300+ active multilingual industry standards, covering nearly every stage of the electronics product development cycle. There are more than 3,000 electronic industry professionals participating in the development of these standards.
- Automotive 1-kW 48-V BLDC Motor Drive Reference Design - Texas Instruments — UCC27201A-Q1 is a high-side and low-side driver capable of driving at voltages up to 120-V. TPS40210-Q1 is a current-mode boost controller with 4.5-V to 52-V input. TPS62152-Q1 is a step-down converter with 3-V to 17-V Input and output current up to 1 A. LM5060-Q1 is a high-side protection controller with controlled output rise time. LM74610-Q1 Smart Diode is a high-side NFET controller for ...
- PDF MC3479 Stepper Motor Driver - University of Washington — Stepper Motor Driver The MC3479 is designed to drive a two-phase stepper motor in the bipolar mode. The circuit consists of four input sections, a logic decoding/sequencing section, two driver-stages for the motor coils, and an output to indicate the Phase A drive state. •Single Supply Operation: 7.2 to 16.5 V •350 mA/Coil Drive Capability
- PDF EMC design guides for motor control applications - STMicroelectronics — OEM appliances are governed by different standards for both EMI and EMS, based on their intended application. These standards contain test methods to satisfy product specifications and regulatory requirements, and define transient sources, entry paths into a system and severity levels.
- PDF Siemens Standard Drives Application Handbook — Therefore in order to control the speed of a standard AC motor, the applied frequency and voltage must be controlled. Although it is difficult to control voltage and frequencies at these high powers, the use of a standard induction motor allows a cost effective speed control system to be built. 1.2 The Variable Frequency Inverter.
- PDF DRV8840 DC Motor Driver IC datasheet (Rev. E) - Texas Instruments — the motor windings. The DRV8840 can supply up to 5-A peak or 3.5-A output current (with proper heatsinking at 24 V and 25°C). A simple parallel digital control interface is compatible with industry-standard devices. Decay mode is programmable to allow braking or coasting of the motor when disabled.
- NEMA ICS 7.2 - Application Guide for AC Adjustable ... - Engineering360 — Advanced Electronics for RF, ... This guide specification covers the requirements for variable frequency drive for motors rated up to 575 volts, for use on electric power systems of 600 volts or less, 50/60 hertz. This document is referenced by: ASTM F2643 - Standard Specification for Powered Pot, Pan and Utensil Washing Sinks.
- PDF Specification Guide Electric Motors - Weg — Induction motor : these motors generally run at a constant speed which changes slightly when mechanical loads are applied to the motor shaft. Due to its simplicity, robustness and low cost, this type of motor is the most widely used and, in practical terms, is quite suitable for almost all types of machines.
- PDF Electrical System Performance Requirements for Electrical and ... — amp circuit, switching power supply or microprocessor controller. Electronic module subcategories are in addition to the basic category designation if they apply. - B: An electronic component that has a vehicle battery supply voltage input. Electric motor categories: - BCM: A brush commutated dc electric motor.
7.3 Online Resources and Tutorials
- PDF Motor Control Handbook - NHP — Motor_starter_symbol9.5 Schematics 65 9.6 Start and speed configuration 66 10. Timers 67 11. Appendix 67 11.1 AC motor currents table 67 11.2 Utilisation categories 68 11.3 Motor terminology 69 11.4 Time current curves 70 11.6 IP ratings chart 78 10.7 Circuit breakers 79 10.7 Short circuit coordination for motor starting time current curves 80 1.
- AVR® and SAM MCU Downloads Archive | Microchip Technology — Motor Drivers. 3-Phase Brushless Motor and Gate Drivers; Brushed DC Motor Drivers; Fan Controller ICs; Full-Bridge Stepper Drivers; Gate Drivers; Multi-Channel Half-Bridge Drivers; Motor Gate Drivers for Functional Safety Designs; Temperature Sensors. Analog Temperature Sensors; Digital Temperature Sensors; Temperature Switches; Thermocouple ICs
- Motor driver - OpenCircuits — Nanotec sells microstepping stepper motor driver chips (the IMT-901, IMT-902, and IMT-903) and assembled stepper motor driver modules. NANOTEC - IMT-901: microstepping constant current stepper motor driver. 1.5 A continuous, 2.5 A peak. Up to 40 V. Selectable full step, 1/2 step, 1/4 step, 1/8 step.
- PDF Beckhoff And Twincat 3 System Development Guide (PDF) — Solution 2: Leveraging Training and Online Resources To overcome these challenges, consider the following: Official Beckhoff Training: Participate in Beckhoff's official training courses to gain in-depth knowledge of TwinCAT 3 and its advanced features. Online Tutorials and Documentation: Utilize Beckhoff's extensive online documentation,
- PDF LM2576xx Series SIMPLE SWITCHER Power Converter 3-A Step-Down Voltage ... — (2) The package thermal impedance is calculated in accordance with JESD 51-7 (3) Thermal Resistances were simulated on a 4-layer, JEDEC board. LM2576, LM2576HV. SNVS107G - JUNE 1999 - REVISED MARCH 2023. www.ti.com (3)
- MOTOR CIRCUITS AND CONTROL - Applied Industrial Electricity — A contactor is a large relay, usually used to switch current to an electric motor or another high-power load.; Large electric motors can be protected from overcurrent damage through the use of overload heaters and overload contacts.If the series-connected heaters get too hot from excessive current, the normally-closed overload contact will open, de-energizing the contactor sending power to the ...
- 4.7: BJT Switching and Driver Applications — The problem is that those circuits might only be able to deliver, say, 5 mA when we might need well over 10 mA to achieve the desired brightness. The LED driver circuit is used to overcome this limitation. Figure \(\PageIndex{1}\): Saturating LED driver circuit (positive logic). Note: The negative terminal of VCC is connected to ground (not shown).
- Table of Contents | Ultimate Electronics Book — Why this is a free, interactive electronics book. 0.1 Introduction 0.2 Schematics & Simulations Tutorial 1. Conceptual Foundations of Engineering. Powerful systems-level problem solving tools for electronics and beyond. 1.1 Algebraic Approximations 1.2 Orders of Magnitude, Logarithmic Scales, and Decibels 1.3 Complex Numbers
- PI Expert - Power Integrations — PI Expert Online is a web-based program that takes your specifications and automatically generates a power conversion solution. New products added as they become availableSoftware updates and new features added automaticallyNo download or installation required PI Expert Online provides everything necessary to build and test a working prototype.
- PDF EMC design guides for motor control applications - STMicroelectronics — standing individual delivers to the device. It is modeled by the circuit shown in . Figure 2: "Human body model (HBM) ESDS device sensitivity test circuit", featuring a 100 pF storage capacitor (C S) discharging through a switching component and a 1.5 kΩ series resistor, R D. Figure 2: Human body model (HBM) ESDS device sensitivity test ...