The extension port plays a crucial role in the system. Depending on the application, various extension boards can be connected to the socket. Currently, extension boards for LCDs and domestic applications (such as relays, temperature and light sensors, and opto-isolated inputs) are under development. Sheet 1 illustrates the slot for the Netzer and the extension port. The Netzer can be either soldered directly or connected via sockets. All I/O pins of the Netzer are safeguarded against high input currents with series 100 Ω resistors. The SW_Reset function pulls the Netzer reset pin to ground, generating a system reset for both the Netzer and any potentially connected board at the extension port, which can be connected via two 10-pin headers with a 2 mm pitch. The Netzer is powered by a previously generated 3.3V supply. To ensure a versatile Extension Port, all Netzer pins and available voltages (including SUP_AUX) are connected. Sheet 2 details the power supply configuration. The input voltage (ranging from 6V to 24V, AC or DC) entering through X401 is protected against reverse polarity (B401), electrostatic discharge (ESD, D401), and short circuits (F401). The voltage (SUP_AUX) is routed to the extension port. The upper section generates a stable 5V (+5V_AUX) from either DC or AC using the switching regulator IC4, in conjunction with D401, L401, and electrolytic capacitors C402 and C403. A switching regulator is selected for its capability to accommodate a wide input voltage range without the need for an additional heat sink. Alternatively, a Power-over-Ethernet (PoE) supply device (such as those from Silver Telecom) may be utilized. The 48V source voltage (POE_VA1, _VA2, _VB1, and _VB2) is drawn directly from the Netzer. The power supply generates +5V, which can be optionally galvanically isolated (Ag9050-S) or galvanically connected (Ag8005-S). Components L701, C701, and C702 are employed to maintain low ripple. Resistor R702 signals the PoE device regarding the power class required by the power sourcing equipment (Class 0, as outlined in Table 1). Diodes D701, D702, transistor T401, and resistor R401 are utilized for prioritized O-ring management of the PoE voltage for +5V_AUX. Transistor T401 is activated for +5V_AUX only when no PoE voltage is present through R401, giving PoE the highest priority. Resistor R701 (A for Ag9050, B for Ag8005) compensates for the voltage drop across D702, adjusting the PoE voltage to 5.2V. The voltage after T401 serves as the initial power supply of +5V, which can be switched through SW_P. The linear voltage regulator IC2 converts the +5V to 3.3V, with LED_P indicating this voltage. Sheet 3 presents the breakout components for testing Netzer I/O connections. All I/Os are linked to LEDs via drivers (IC5 and IC6), which serve as port state indicators. Resistors R5 and R6 regulate the LED current, and jumpers JP1 and JP2 allow for the deactivation of the LED drivers. Each I/O pin connects to the middle pin of a three-pole jumper, enabling a selection between a 10 kΩ pull-up (R1 and R3) or pull-down resistor (R2 and R4). The I/O pins SPI_CLK and SPI_MI are exceptions, as their pull-ups can be adjusted using potentiometers (R28 and R29) within a range of 1 kΩ to 11 kΩ, which is beneficial when utilizing the Netzer in I2C mode, as these resistors must be calibrated for the desired bus frequency. Additionally, the switches labeled SW_XX can ground any I/O, necessitating a configured Netzer input and an activated pull-up for their operation. The module dimensions are 134 mm x 90 mm, and all components are through-hole technology (THT) parts. The assembly difficulty level is estimated to be medium due to the number of components involved.
Sheet 2 shows the power supply. The input voltage (6 V 24 V, AC or DC) from X401 is protected against reverse polarity (B401), ESD (D401) and short circuits (F401). The voltage (SUP_AUX) is connected to the extension port. The upper part generates from DC or AC with the switching regulator IC4 (in combination with D401, L401 and electrolytes C402 and C403) a stable 5V (+5V_AUX).
A switching regulator was chosen for a wide voltage input range. An extra heat sink is not required. Alternatively, a Power-over-Ethernet supply device (Silver Telecom ones are used here) can be mounted. The 48V source voltage (POE_VA1, _VA2, _VB1 and _VB2) is picked directly from Netzer. The power supply generates +5V (optional galvanically isolated Ag9050-S or galvanically connected Ag8005-S).
L701, C701 and C702 are used for low ripple. R702 is a resistance indicating the PoE-device the power class required for the power sourcing equipment (Class 0, see Table 1). D701, D702, T401 and R401 are used for prioritized O-ring of the PoE voltage for +5V_AUX. Transistor T401 is open for +5V_AUX only if there is no PoE voltage via R401. PoE has the highest priority. R701 (A for Ag9050, B for Ag8005) compensates the voltage drop of D702 - the PoE voltage is adjusted to 5.
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