NiCad batteries maintain a constant output voltage, making it challenging to ascertain the remaining charge. This circuit facilitates the determination of a battery's capacity by discharging it at a preset current until it reaches a depleted voltage of 1 V per cell. By measuring the discharge time of the cells, a simple calculation can be performed to ascertain the battery's capacity. The drain current (ID) should be set to 0.5C (where C represents the battery capacity in mA/hr) by selecting an appropriate value for resistor R4. Resistor R5 must be chosen such that ID multiplied by R5 equals 1 V. The reference voltage (VREF) is set so that the comparator deactivates the drain current and timer when the battery reaches its depleted voltage, V8 (typically 1 V per cell).
With the battery installed, the circuit is activated by grounding VREF using a momentary switch. The battery discharges at ID until it reaches V8, which turns off both the drain circuit and the timer. Hysteresis prevents the circuit from restarting. The illustrated circuit is designed to test batteries rated at 4.8 V and 180 mA/hr, with ID set to 100 mA and V8 set to 4 V.
The described circuit operates as a battery capacity tester specifically for NiCad batteries. It employs a methodical approach to gauge the remaining charge by discharging the battery at a controlled rate, thereby allowing for accurate capacity assessments. The selection of resistor R4 is critical as it determines the discharge current, which should be half of the battery's rated capacity (0.5C). This ensures that the discharge process is neither too rapid nor too slow, providing a realistic assessment of the battery's performance.
The comparator within the circuit plays a vital role in monitoring the voltage across the battery. When the voltage drops to the predetermined threshold of V8 (1 V per cell), the comparator signals the circuit to cease the discharge process. This is essential for preventing over-discharge, which can lead to irreversible damage to NiCad batteries. The hysteresis feature incorporated into the design serves to stabilize the operation, preventing any unintended restarts of the discharge cycle, which could occur due to minor fluctuations in the battery voltage.
Furthermore, the circuit is designed to accommodate a specific battery configuration, particularly those rated at 4.8 V and 180 mA/hr. The operational parameters, including the discharge current of 100 mA and the cutoff voltage of 4 V, are tailored to suit these specifications, ensuring accurate testing results. This setup allows for effective monitoring and evaluation of the battery's health and capacity, making it a valuable tool for electronics engineers and technicians working with NiCad battery systems.Because NiCad batteries maintain a constant output voltage, it is difficult to determine how much of the battery"s charge remains. The circuit provides a way of determining the capacity of a battery by draining it at a preset current to its depleted voltage of 1 Vi cell.
Measure the discharge time ofthe cells and perform a simple calculation to obtain the battery"s capacity. Set the drain current (!D) to 0.5C (C = battery capacity in mA/hr) by selecting an appropriate value for R4.
Choose R5 such that: ID x R5 = 1 V. VREF is set so the comparator turns off the drain current and timer when the battery reaches its depleted voltage, V8 (usually 1 V/cell). With the battery in place, activate the circuit by grounding VREF with the momentary switch. The battery drains at ID until it reaches V8, turning off the drain circuit and the timer. Hysteresis keeps the circuit from restarting. The circuit shown tests 4.8 V, 180 mA/hr batteries. ID is 100 mA and V8 is 4 V.
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