This inverter is designed to operate appliances such as TVs and stereos while traveling or camping. It converts 12 VDC to 120 VAC, with the output wattage determined by the transistors used for Q1 and Q2, as well as the size of transformer T1. The inverter can be built to deliver power ranging from 1 to 1000 watts (1 KW). For example, using 2N3055 transistors for Q1 and Q2 along with a 15 A transformer for T1 allows for approximately 300 watts output. To achieve higher power, larger transformers and more robust transistors can be employed. A practical method for obtaining a large transformer is to rewind an old microwave transformer, which typically has a rating of around 1KW. It is advisable to source these transformers from local TV repair shops. When rewinding, care must be taken to avoid touching any residual charge on the high voltage capacitor. The existing 2000 V secondary should be removed while preserving the primary winding. The new winding should consist of 12 turns of wire, with a center tap and an additional 12 turns. The wire gauge will depend on the desired current capacity, with enamel-covered magnet wire being a suitable choice. The windings should be secured with tape. High current transistors, such as the 2N3055, are essential, as each can handle a maximum of 15 amps. Tantalum capacitors must be used for C1 and C2, as standard electrolytics may overheat and fail. The specified capacitance value of 68uF is critical. This circuit can present challenges during setup, as variations in components or substitutions may affect performance. For those wishing to generate 220/240 VAC instead of 120 VAC, a transformer with a 220/240 primary should be used in reverse, while maintaining the same circuit configuration. Note that producing 240V requires double the current at 12V compared to 120V. A forum topic on the 12 - 120V Inverter can provide solutions to common issues encountered with this circuit.
This inverter circuit operates by utilizing a basic transformer-based design to convert low-voltage DC into high-voltage AC. The core components include two power transistors (Q1 and Q2), which act as switches, rapidly alternating the current flow through the transformer (T1). This switching action generates an alternating magnetic field in the transformer, inducing an AC voltage in the secondary winding.
The choice of transistors is crucial, as they must be capable of handling the expected current load. The 2N3055 transistors are a common choice for moderate power applications, but for higher wattage needs, transistors with higher current ratings should be selected. The transformer (T1) is also a significant factor in determining the output wattage; a transformer with an appropriate rating will ensure efficient operation without overheating.
When rewinding a microwave transformer, the primary winding remains intact, while the high-voltage secondary is replaced with a new winding designed for lower voltages. The winding process should be performed with precision to maintain the transformer's efficiency. The center tap created during winding allows for the effective use of both halves of the AC cycle, improving overall performance.
Capacitance in the circuit is provided by tantalum capacitors, which are necessary for smoothing the output and preventing voltage spikes that could damage the transistors. The specific capacitance value of 68uF is critical for proper operation, and any substitutions could lead to circuit instability.
For users interested in generating higher AC voltages, the design can be modified by selecting a transformer with a higher primary voltage rating. It is important to consider the increased current demands when operating at higher voltages, as this will affect the design and component selection.
Overall, this inverter circuit is a versatile solution for converting DC to AC power for use in various applications, particularly in off-grid scenarios such as camping or mobile setups. Proper attention to component selection, winding techniques, and circuit assembly will ensure reliable operation and longevity of the inverter.Have you ever wanted to run a TV, stereo or other appliance while on the road or camping Well, this inverter should solve that problem. It takes 12 VDC and steps it up to 120 VAC. The wattage depends on which tansistors you use for Q1 and Q2, as well as how "big" a transformer you use for T1.
The inverter can be constructed to supply anywhere fro m 1 to 1000 (1 KW) watts. Important: If you have any questions or problems with the circuit, see the forum topic linked to in the Notes section. It will answer all your questions and provide links to many other (and better) inverter circuits. Q1 and Q2, as well as T1, determine how much wattage the inverter can supply. With Q1, Q2=2N3055 and T1= 15 A, the inverter can supply about 300 watts. Larger transformers and more powerful transistors can be substituted for T1, Q1 and Q2 for more power.
The easiest and least expensive way to get a large T1 is to re-wind an old microwave transformer. These transformers are rated at about 1KW and are perfect. Go to a local TV repair shop and dig through the dumpster until you get the largest microwave you can find. The bigger the microwave the bigger transformer. Remove the transformer, being careful not to touch the large high voltage capacitor that might still be charged.
If you want, you can test the transformer, but they are usually still good. Now, remove the old 2000 V secondary, being careful not to damage the primary. Leave the primary in tact. Now, wind on 12 turns of wire, twist a loop (center tap), and wind on 12 more turns. The guage of the wire will depend on how much current you plan to have the transformer supply. Enamel covered magnet wire works great for this. Now secure the windings with tape. Thats all there is to it. Remember to use high current transistors for Q1 and Q2. The 2N3055`s in the parts list can only handle 15 amps each. You must use tantalum capacitors for C1 and C2. Regular electrolytics will overheat and explode. And yes, 68uF is the correct value. There are no substitutions. This circuit can be tricky to get going. Differences in transformers, transistors, parts substitutions or anything else not on this page may cause it to not function. If you want to make 220/240 VAC instead of 120 VAC, you need a transformer with a 220/240 primary (used as the secondary in this circuit as the transformer is backwards) instead of the 120V unit specified here.
The rest of the circuit stays the same. But it takes twice the current at 12V to produce 240V as it does 120V. Check out this forum topic to answer many of the most commonly asked questions about this circuit: 12 - 120V Inverter Again. It covers the most common problems encountered and has some helpful suggestions. 🔗 External reference
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