The new TPS2359 hot-plug controller integrates all power management functions for two AdvancedMC (AMC) modules. Its current limiting circuitry enables designers to meet stringent AMC requirements, particularly in applications utilizing redundant supplies. A unique feature called multiswap maintains a fixed current limit, regardless of the number of supplies connected to the load. The Advanced Telecom Computing Architecture (ATCA) standard offers a modular approach for designing telecom equipment, facilitating product design and simplifying field upgrades. In the ATCA architecture, each carrier blade can accommodate up to eight AMC modules, which necessitate hot-plug protection. The carrier board distributes two main power supplies to each AMC module: a 3.3V management power supply and a 12V payload power supply. The TPS2359, a fully featured dual-slot AdvancedMC controller, was developed to provide all necessary protection and monitoring circuitry for two AMC modules. The controller integrates management power inrush control, over-current protection, and FET ORing. By adding two external power transistors, each payload power channel can incorporate these features. The design includes a simplified block diagram of a two-channel AMC application where both channels can draw from common or independent supplies. This controller integrates precise current limiting for both payload and management power channels. The payload power current limit employs three external resistors per channel to achieve the 8.25A ±10% ATCA specification, while the management power current limit uses one external resistor per channel to set the 195mA ±15% specification. The current limit circuitry features two amplifiers: A1 and A2. Amplifier A1 monitors load current (ILOAD) by sensing the voltage across sense resistor (RSENSE). The management power channels utilize similar circuits, integrating resistors RSENSE and RSET. Amplifier A1 forces the voltage across external resistor RSET to equal the voltage across RSENSE. The current flowing through RSET also flows through external resistor RSUM, generating a voltage on the SUMA pin. Amplifier A2 senses the voltage on the SUMA pin, sourcing 30 µA to PASSA as long as the voltage remains below 675mV. If the voltage exceeds this threshold, Amplifier A2 begins to sink current from PASSA, causing the gate-to-source voltage of pass FET MPASS to drop until the input voltages of Amplifier A2 balance. To establish a current limit of 8.25A as specified by the MicroTCA standard, RSET should be chosen as 417 Ω, with the nearest EIA standard one-percent resistor being 422 Ω. This configuration supports powering an 80W AMC module. Each channel, both payload and management, features programmable fault timers that activate when entering current limit. If a channel remains in current limit for too long, the fault timer expires, turning off the pass FET and indicating a fault condition. Additionally, the management channel includes an over-temperature shutdown (OTSD) feature that activates if the management channel remains in current limit long enough for the die temperature near the internal pass transistor to exceed approximately 140 °C, thereby preventing damage from prolonged faults. The current limit feedback loop has a finite response time, which is crucial for handling serious faults like shorted loads that require a rapid response to avoid damage to the pass FETs or voltage sags on the supply rails.
The TPS2359 hot-plug controller is designed with advanced features that cater specifically to the needs of AdvancedMC modules within telecom applications. It supports a dual-channel architecture, which allows for comprehensive management of power distribution across multiple modules. The integration of current limiting and fault protection mechanisms enhances reliability, ensuring that each module operates within safe parameters.
The controller's ability to maintain a fixed current limit through its multiswap feature is particularly advantageous in scenarios where multiple power supplies are connected. This ensures that the load remains stable, even as the configuration of power sources changes, which is essential for maintaining uninterrupted service in telecom applications.
In terms of circuit design, the TPS2359's current limiting functionality is implemented through a feedback mechanism involving precision resistors and operational amplifiers. This design choice not only meets the ATCA specifications but also allows for flexibility in component selection, enabling engineers to optimize the circuit for their specific applications. The use of external resistors for setting current limits allows for easier adjustments and fine-tuning to accommodate different load requirements and operational conditions.
Furthermore, the programmable fault timers provide an additional layer of protection, allowing the system to respond appropriately to prolonged current limit conditions. This feature is critical in preventing damage to the system components, particularly in high-stress environments where overheating and overcurrent situations may frequently occur.
Overall, the TPS2359 hot-plug controller is an essential component for designing robust and efficient power management solutions in AdvancedMC applications, ensuring compliance with industry standards while providing the necessary protections to enhance system reliability and performance.The new TPS2359 hot-plug controller integrates all of the power management functions for two AdvancedMC (AMC) modules. Its current limiting circuitry enables designers to meet tight AMC requirements. This is relevant because many applications use redundant supplies. A unique feature called multiswap maintains a fixed current limit, regardless o f the number of supplies connected to the load. The Advanced Telecom Computing Architecture (ATCA) standard provides a modular approach to designing telecom equipment. Adoption of this industry standard speeds product design and simplifies field upgrades. In the ATCA architecture, each carrier blade is required to contain up to eight AMC modules. These modules require hot-plug protection. The carrier board distributes two main power supplies to each AMC module: a 3. 3V management power supply, and a 12V payload power supply. In order to help designers meet these requirements, the TPS2359, a full featured dual-slot AdvancedMC controller was designed to provide all of the protection and monitoring circuitry required to support two AMC modules.
The controller fully integrates management power inrush control, over-current protection, and FET ORing. Adding two external power transistors provides each payload power channel all of these same features.
Figure 1 shows a simplified block diagram of a two-channel AMC application where both channels draw from common supplies. They can also draw from independent supplies. This unique controller integrates accurate current limiting for payload and management power channels.
The payload power current limit uses three external resistors per channel to implement the 8. 25A +/ 10% ATCA specification. The management power current limit uses one external resistor per channel to set the 195mA +/ 15% specification. Figure 2 shows a simplified block diagram of this controller`s payload power current limit circuitry.
Amplifier A1 monitors load current ILOAD by sensing the voltage across sense resistor RSENSE. The management power channels use similar circuits, but integrate resistors RSENSE and RSET. The current limit circuitry includes two amplifiers: A1 and A2. Amplifier A1 forces the voltage across external resistor RSET to equal the voltage across external resistor RSENSE. The current that flows through RSET also flows through external resistor RSUM, generating a voltage on the SUMA pin equal to: Amplifier A2 senses the voltage on the SUMA pin.
The management channel incorporates an over-temperature shutdown (OTSD) feature. The OTSD trips if the management channel remains in current limit long enough for die temperature in the vicinity of the internal pass transistor to exceed approximately 140 °C. When this occurs, the management channel operating in current limit turns off. This feature prevents a prolonged fault from damaging the internal pass transistor. The current limit feedback loop has a finite response time. Serious faults such as shorted loads require a faster response to prevent damage to the pass FETs or voltage sags on the supply rails.
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