The Johnson 275 watt and Kilowatt Matchboxes are often seen as exaggerated and unfairly criticized. They are neither exceptional tuners nor poorly designed. The main drawbacks include the fixed coupling link and the fact that they are balanced voltage sources instead of the more ideal current sources. Capacitor C2 is a specialized and costly dual-differential matching capacitor with four sections. C2 features two insulated rotor areas differentially tied to the balanced outputs, two independent stators, and two commonly-connected stators. C2 is considered overcomplicated due to unnecessary sections, particularly the two grounded sections, which do not significantly impact tuner performance. Eliminating these grounded sections does not adversely affect the tuner’s functionality. The inclusion of these sections indicates a waste of resources rather than a flaw in design. In the 1980s, an Ameritron ATR-10 antenna tuner was designed, which was not related to any current Ameritron products. The ATR-10 was a companion to the AL84 and was designed as a 600-watt bandpass antenna tuner. It utilized a network functionally similar to the Johnson Matchbox series but was a single-ended tuner featuring an output balun and a tapped inductor instead of a coupling link. The simplified matching circuit of the ATR-10 is described, where Tap A connects to a standard rotary switch contact leading Tap B towards the tank's hot end. The lead amount controls tank Q, which determines matching range and power rating. Tap B serves as the band selector and influences inductance and frequency range. Ignoring the unnecessary grounded sections of C2 in the Johnson Matchbox reveals that the electrical characteristics of the ATR-10 and the Matchbox are quite similar. Both tuners employ a combination series and parallel resonant output circuit, forming a T network. Under specific conditions, the network can exhibit characteristics of either a series-tuned or parallel-tuned network. The tap-point A's position relative to band-point B affects maximum impedance ratio, with C1 primarily determining load resistance and C2 compensating for reactance. The Johnson nomenclature designates C2 as Match and C1 as Tune. The lowest impedance occurs with C1 open and C2 adjusted to resonance, while impedance increases as C1 closes and C2 adjusts. The Matchbox series' number of turns on the link coil influences matching range and maximum power capability, with fewer turns yielding higher voltages and a wider matching range, while more turns result in lower voltages and increased power ratings.
The Johnson 275 watt and Kilowatt Matchboxes are designed as RF tuners that facilitate impedance matching between the transmitter and the antenna. These devices employ a fixed coupling link, which presents a limitation in flexibility compared to tuners utilizing adjustable coupling mechanisms. The tuners operate as balanced voltage sources, which can be less efficient than current sources, particularly in certain applications where current-driven systems may provide superior performance.
The central component of the Johnson Matchbox is the dual-differential matching capacitor, C2, which consists of four capacitor sections. This design allows for fine-tuning of the matching process but introduces complexity that may not be necessary for all users. The two grounded sections of C2, while not detrimental to performance, add unnecessary complexity and cost. The performance of the tuner remains effectively unchanged whether these sections are included or omitted, indicating that their presence may be more a matter of design choice than functional necessity.
In contrast, the Ameritron ATR-10 antenna tuner offers a simpler design with a tapped inductor and an output balun, allowing for a more straightforward approach to impedance matching. This design choice reflects a different philosophy in tuner construction, prioritizing ease of use and potentially lower production costs.
Both the Johnson Matchbox and the Ameritron ATR-10 utilize resonant circuit principles to achieve impedance matching. The tuners can be configured to operate in either series or parallel resonance modes, depending on the capacitor settings. The interaction between the capacitors and the inductor determines the impedance characteristics of the output circuit, with the positioning of tap points influencing the maximum impedance ratios achievable.
In summary, while both tuners serve the same fundamental purpose, their design philosophies differ significantly. The Johnson Matchbox, with its more complex capacitor arrangement, provides a versatile but potentially over-engineered solution, whereas the Ameritron ATR-10 emphasizes simplicity and ease of use, making it a compelling alternative for users seeking effective impedance matching without the intricacies of the Johnson design.The Johnson 275 watt and Kilowatt Matchboxes are both unnecessarily exaggerated and unnecessarily maligned. They are not exceptional tuners, and are not poor designs. The primary drawbacks are the fixed coupling link, and the fact they are balanced VOLTAGE sources, not the generally more ideal current source.
C2 is special and expensive. C2 is a d ual-differential MATCHING capacitor with four capacitor sections. C2 has two insulated rotor areas in differential tied to the balanced outputs, two independent stators, and two commonly-connected stators. C2 is overcomplicated, with unnecessary sections in C2. The unnecessary sections of C2 are the two sections connected to ground. The two unnecessary grounded sections neither benefit nor harm tuner performance significantly. The tuner works almost identically when grounded inner sections of MATCHING capacitor C2 are eliminated.
The fact Johnson included unnecessary grounded sections of C2 does not make it a bad tuner. The inclusion of unnecessary (basically harmless) sections only means Johnson wasted money and space inside the tuner by including the nearly-useless grounded C2 MATCHING capacitor sections. In the 1980`s, I designed an Ameritron ATR-10 antenna tuner (not related to any current Ameritron products).
The ATR10 Ameritron was a companion to the AL84, and was designed as a companion bandpass 600-watt antenna tuner. The Ameritron ATR10 antenna tuner used a network functionally identical to the Johnson Matchbox series.
The ATR-10 was a single-ended tuner with an output balun. The ATR-10 used a tapped inductor instead of a coupling link. The basic simplified ATR10 antenna tuner matching circuit is shown below: Tap A is from a standard rotary switch contact. This tap always leads tap B toward the hot end of the tank. The amount of lead controls tank Q. Tank Q determines matching range and power rating, just as changing turns controls Q and range in any link coupled tuner.
Tap B is the band selector tap. This switch is a progressively-shorting (pick-up-and-hold) contact. Tap B determines inductance, which in turn sets frequency range. If we ignore the nearly useless grounded sections of C2 in the Johnson Matchbox, and understand a link is not much different electrically from the tap on the ATR10 Ameritron, we see the ATR10 and EFJ Matchbox are electrically identical in matching function. The Ameritron ATR10 and E. F. Johnson Matchbox tuners both use a combination series and parallel resonant output circuit. This circuit actually forms a T network. If we assume C2 is set to resonance and C1 has zero capacitance, we have a classic link coupled series tuned network with low output impedance.
If C2 is set to a high capacitance value, and C1 is tuned to resonance, we have a classic parallel tuned network. In both cases the tap-point A distance above band-point B sets maximum impedance ratio, because the tap point determines maximum operating Q and available voltage at the common junction of L1 top, C1, and C2.
C1 primarily determines load resistance value, while C2 primarily compensates reactance. Ironically, Johnson calls C2 Match and C1 Tune! Lowest impedance is with C1 open and C2 tuned to correct resonance. Impedance increases as C1 is moved closed, with C2 progressively closed. Highest impedance is with C2 fully closed and C1 tuned to resonance. If we are mindful of how the ATR10 works, we will also understand the more complex Johnson Matchbox. In the case of the Matchbox series, the number of turns on the LINK coil sets matching range and maximum power capability of the tuner. With fewer turns on the E. F. Johnson tuner link compared to turns on L2, the system has higher voltages and wider matching range. This reduces power rating, but increases match range and selectivity. With more turns on the E. F. Johnson`s link compared to turns on L2, the system has lower voltages and wider matching range. This increases pow 🔗 External reference
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