IC1, an Intersil ICL7106, comprises an A/D converter, a 3.5-digit LCD driver, a clock, a voltage reference, seven-segment decoders, and display drivers. An alternative component, the ICL7107, is suitable for driving seven-segment LEDs. The probe body consists of a five-inch length of lightweight aluminum tubing. The leads from the circuit connect to the body and tip of the probe. The sensor operates as a variable resistor that adjusts the base current of transistor Q1, thereby influencing its collector current. This varying collector current generates a fluctuating voltage across a 100-ohm resistor, R7, which IC1 converts for display purposes. The LCD consumes approximately 25 microamperes, while IC1 operates at under 2 milliamperes, allowing the circuit to function for an extended period when powered by a standard 9-volt battery. The current drain from two 1.5-volt AA cells is also minimal, at under 300 microamperes. Calibration involves rotating potentiometer R3 to the midpoint of its range, then immersing the probe's tip into a glass of water and adjusting R8 until the display reads 100. Upon removing the probe from the water, the LCD should indicate 000. Minor adjustments to R3 may be necessary to achieve a reading of 000, followed by a readjustment of R8 with the probe submerged, ensuring that the display again reads 000 when the probe is out of the water.
The circuit utilizes the Intersil ICL7106 integrated circuit, which serves as the core component for analog-to-digital conversion and display functionality. The ICL7106 is designed to drive an LCD, providing a clear digital readout of the measurements taken by the probe. The inclusion of a clock and voltage reference within the IC ensures stable operation and accurate conversions.
The probe's design, using lightweight aluminum tubing, enhances portability and ease of use while maintaining structural integrity. The variable resistor sensor is critical for the measurement process, as it directly influences the base current of Q1, a transistor that acts as an amplifier. The collector current of Q1, which is modulated by the sensor's resistance, is then translated into a voltage signal across resistor R7. This voltage is fed into the ICL7106, which converts the analog signal into a digital format for display.
Power consumption is a key consideration in the design, with the LCD operating at a low current draw of around 25 microamperes, and the ICL7106 drawing less than 2 milliamperes. This efficient power management allows the device to be powered by a 9-volt battery or two 1.5-volt AA cells, both of which provide sufficient energy for extended use without frequent battery replacements.
The LCD consumes about 25 A, and IC1 consumes under 2 mA, so the circuit will run for a long time when it is powered by a standard 9-V battery. Current drain of the two 1. 5-V AA cells is also very low: under 300 A. To calibrate, rotate R3 to the center of its range. Then place the end of the probe into a glass of water and adjust R8 for a reading of 100. When you remove the probe from the water, the LCD should indicate 000. You might have to adjust R3 slightly for the display to indicate 000. If so, readjust R8 with the probe immersed. Check for a reading of 000 again with probe out of water. 🔗 External reference
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